Installation

2AZ-FXE COOLING: RADIATOR: INSTALLATION

INSTALLATION

1. INSTALL RADIATOR SUPPORT LOWER

(a) Install the 2 radiator support lowers to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION

(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL FAN ASSEMBLY WITH MOTOR

(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.
4. INSTALL RADIATOR ASSEMBLY

(a) Install the radiator to the body.

(b) Install the condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)

(a) Install the radiator support upper with the 5 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62in-lbf)

(b) Install the hood lock control cable assembly to the radiator support upper with the clamp.

(c) Install the hood lock assembly to the radiator support upper with the 3 bolts.
Torque: 7.5 Nm (77 kgf-cm, 66in-lbf)
(d) Connect the horn connector.
6. CONNECT WATER HOSE

(a) Connect the water hose with the 4 clamps.
7. CONNECT RADIATOR HOSE OUTLET

(a) Connect the radiator hose outlet to the radiator assembly.
8. CONNECT RADIATOR HOSE INLET

(a) Connect the radiator hose inlet to the radiator assembly.
9. CONNECT RADIATOR RESERVOIR TANK HOSE

(a) Connect the radiator reservoir tank hose to the radiator assembly.
10. INSTALL AIR CLEANER INLET ASSEMBLY Installation
11. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly
12. INSTALL FRONT BUMPER ASSEMBLY Installation
13. ADD COOLANT (for Engine) Testing and Inspection
14. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection
15. INSTALL ENGINE UNDER COVER LH
16. INSTALL ENGINE UNDER COVER RH
17. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
18. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH