Diesel Data: Automotive Repair
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Removal








2AZ-FXE LUBRICATION: OIL PUMP: REMOVAL

REMOVAL

1. REMOVE LUGGAGE TRIM SERVICE HOLE COVER Removal
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Removal
3. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
4. REMOVE FRONT WHEEL RH
5. REMOVE ENGINE UNDER COVER LH
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE FRONT FENDER APRON SEAL RH
8. DRAIN ENGINE OIL Replacement
9. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal
10. REMOVE NO. 2 ENGINE MOUNTING STAY RH Removal
11. REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Removal
12. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH Removal
13. REMOVE V-RIBBED BELT TENSIONER COVER SUB-ASSEMBLY Removal
14. REMOVE V-RIBBED BELT Removal
15. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal
16. REMOVE IDLER PULLEY BRACKET Removal
17. REMOVE IGNITION COIL ASSEMBLY Removal
18. DISCONNECT VENTILATION HOSE
19. DISCONNECT NO. 2 VENTILATION HOSE
20. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Removal
21. SET NO. 1 CYLINDER TO TDC/COMPRESSION Adjustments
22. REMOVE CRANKSHAFT PULLEY Removal
23. REMOVE CRANK POSITION SENSOR Removal
24. REMOVE OIL PAN SUB-ASSEMBLY Removal
25. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY Removal
26. INSTALL ENGINE HANGERS Removal
27. REMOVE ENGINE MOUNTING INSULATOR Removal
28. REMOVE ENGINE MOUNTING BRACKET RH Removal
29. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY





(a) Using an E10 "TORX" socket, remove the stud bolt for the drive belt tensioner from the cylinder block.
(b) Remove the 12 bolts and 2 nuts.





(c) Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
NOTICE: Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.
HINT: Tape the screwdriver tip before use.

30. REMOVE TIMING CHAIN CASE OIL SEAL





(a) Using a screwdriver and a hammer, tap out the oil seal.
HINT: Tape the screwdriver tip before use.

31. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE Removal
32. REMOVE CHAIN TENSIONER SLIPPER Removal
33. REMOVE NO. 1 CHAIN VIBRATION DAMPER Removal
34. REMOVE TIMING CHAIN GUIDE Removal
35. REMOVE CHAIN SUB-ASSEMBLY Removal
36. REMOVE CRANKSHAFT TIMING SPROCKET Removal
37. REMOVE NO. 2 CHAIN SUB-ASSEMBLY Removal
38. REMOVE OIL PUMP ASSEMBLY





(a) Remove the 3 bolts, oil pump and gasket.
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