Disassembly

AIR CONDITIONING: AIR CONDITIONING UNIT (for TMMK Made): DISASSEMBLY

DISASSEMBLY

1. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY

(a) Release the 2 claws and remove the No. 2 air duct sub-assembly as shown in the illustration.
2. REMOVE COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.
3. REMOVE BLOWER ASSEMBLY

(a) Remove the connector and clamp, and disconnect the wire harness.

(b) Remove the 6 screws and then the blower assembly with the cooler evaporator sub-assembly.
4. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY

(a) Release the 4 claws and remove the No. 6 heater to register duct assembly.
5. REMOVE DRAIN COOLER HOSE

(a) Remove the drain cooler hose from the air conditioning radiator assembly.
6. REMOVE QUICK HEATER ASSEMBLY

(a) Remove the 3 screws and quick heater assembly.
7. REMOVE AIR OUTLET CONTROL SERVO MOTOR

(a) Disconnect the 2 connectors and remove the air conditioner harness.
(b) Remove the 3 screws and then remove the air outlet control servo motor.
8. REMOVE AIR MIX CONTROL SERVO MOTOR

(a) Remove the 2 screws and air mix control servo motor.
9. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the screw and clamp.
(b) Release the 4 claws and remove the clamp.

(c) Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.
NOTICE: Prepare a drain pan or cloth in case the coolant water leaks.

10. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Remove the 6 screws, release the 4 claws, and remove the plate cover.

(b) Remove the clamp and No. 1 cooler thermistor.

(d) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.