Installation

HYBRID BATTERY CONTROL: HV BATTERY: INSTALLATION

INSTALLATION

1. INSTALL BATTERY INSULATOR RUBBER





(a) Install the battery insulator rubber.
CAUTION: Wear insulated gloves.





(b) Install the battery carrier bracket with the 3 bolts and nut.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.

2. INSTALL INVERTER TERMINAL





(a) Install the inverter terminal to the HV battery with the nut.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.

3. INSTALL HYBRID VEHICLE CONVERTER Installation
4. INSTALL BATTERY SMART UNIT Installation
5. INSTALL HV RELAY ASSEMBLY Installation
6. INSTALL FILTER NOISE CAPACITOR Installation
7. INSTALL NO. 1 HV BATTERY EXHAUST DUCT Installation
8. INSTALL NO. 5 BATTERY CARRIER PANEL Installation
9. INSTALL NO. 1 BATTERY COVER LID Installation
10. INSTALL HV BATTERY





(a) Place a piece of cardboard in the luggage compartment.
CAUTION: Wear insulated gloves.

(b) Using an engine sling device, install the HV battery while tilting the HV battery 45° at the rear end.
CAUTION: Wear insulated gloves.
NOTICE: Use cardboard or other similar material to protect the HV battery and vehicle body from damage.





(c) Push the HV battery together with the cardboard toward the front of the vehicle.
CAUTION: Wear insulated gloves.
NOTICE: Align the position of the holes for HV battery holding bolts.





(d) Use a tire lever to hold up the HV battery and pull out the cardboard.
CAUTION: Wear insulated gloves.





(e) Install the 2 bolts to the HV battery.
Torque: 19 Nm (194 kgf-cm, 14ft-lbf)
CAUTION: Wear insulated gloves.





(f) Install the 4 bolts to the HV battery.
Torque: 19 Nm (194 kgf-cm, 14ft-lbf)
CAUTION: Wear insulated gloves.





(g) Connect the battery room ventilation hose with the clamp and grommet.
CAUTION: Wear insulated gloves.
NOTICE: After installing the grommet, make sure that there is no clearance between the grommet and body.





(h) Connect the battery pack wire connector.
CAUTION: Wear insulated gloves.





(i) Connect the frame wire (AMD cable) with the nut.
Torque: 9.0 Nm (92 kgf-cm, 80in-lbf)
CAUTION: Wear insulated gloves.





(j) Install the terminal block cover with the 2 claws.
CAUTION: Wear insulated gloves.





(k) Connect the wire harness clamp to the No. 1 battery cover.
11. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
12. REMOVE SPARE WHEEL COVER CLAMP
13. REMOVE SPARE WHEEL COVER ASSEMBLY
14. CONNECT FRAME WIRE Installation
15. INSTALL UPPER BATTERY CARRIER SUB-ASSEMBLY Installation
16. INSTALL WIRE HARNESS CLAMP BRACKET Installation
17. INSTALL NO. 2 HV BATTERY EXHAUST DUCT Installation
18. INSTALL NO. 4 HV BATTERY INTAKE DUCT





(a) Install the No. 4 HV battery intake duct with the 2 clips.
19. INSTALL NO. 3 HV BATTERY INTAKE DUCT





(a) Install the No. 3 HV battery intake duct.
20. INSTALL NO. 5 HV BATTERY INTAKE DUCT Installation
21. INSTALL BATTERY COOLING BLOWER ASSEMBLY Installation
22. INSTALL NO. 2 HV BATTERY INTAKE DUCT Installation
23. INSTALL NO. 1 HV BATTERY INTAKE DUCT Installation
24. INSTALL ROOM PARTITION BOARD RH Installation
25. INSTALL ROOM PARTITION BOARD LH Installation
26. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER Installation
27. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
28. INSTALL REAR SEAT SHOULDER BELT HOLE COVER Installation
29. INSTALL REAR SEAT SHOULDER BELT COVER Installation
30. INSTALL REAR SEAT OUTER BELT ASSEMBLY (for LH Side) Installation
31. INSTALL REAR SEAT OUTER BELT ASSEMBLY (for RH Side) Installation
32. INSTALL ROOF SIDE INNER GARNISH LH Installation
33. INSTALL ROOF SIDE INNER GARNISH RH Installation
34. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH Installation
35. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
36. INSTALL REAR DOOR SCUFF PLATE LH Installation
37. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
38. INSTALL REAR DOOR SCUFF PLATE RH Installation
39. INSTALL REAR SIDE SEATBACK ASSEMBLY LH Installation
40. INSTALL REAR SIDE SEATBACK ASSEMBLY RH
41. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY LH Installation
42. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY RH Installation
43. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
44. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
45. INSTALL REAR SEAT HEADREST ASSEMBLY
46. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER LH Installation
47. INSTALL LUGGAGE COMPARTMENT REAR TRIM COVER Installation
48. INSTALL REAR FLOOR FINISH PLATE Installation
49. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK Installation
50. INSTALL SPARE WHEEL COVER ASSEMBLY
51. INSTALL SPARE WHEEL COVER CLAMP
52. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
53. INSTALL SERVICE PLUG GRIP
CAUTION: Wear insulated gloves.
NOTICE: Before connecting the service plug grip, make sure that no parts or tools remain in the luggage compartment and the high-voltage terminals and connectors are securely connected.

(a) Wear insulated gloves and insert the service plug grip in the order as shown in the illustration.





(b) Tilt the service plug grip 90° and slide it down until a click sound is heard.
(c) Install the battery service hole cover.
NOTICE: Make sure that the battery service hole cover is installed securely.

54. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
55. INSTALL LUGGAGE TRIM SERVICE HOLE COVER





(a) Install the luggage trim service hole cover with the 2 claws.
56. PERFORM INITIALIZATION
(a) Perform initialization procedure Repair Instruction - Initialization.
HINT: Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.