Removal

HYBRID BATTERY CONTROL: HV RELAY ASSEMBLY: REMOVAL

REMOVAL

1. PRECAUTION Service Precautions
2. CHECK FOR DTCS Removal
3. REMOVE LUGGAGE TRIM SERVICE HOLE COVER Removal
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Removal
5. REMOVE SERVICE PLUG GRIP Removal
6. REMOVE NO. 2 ENGINE ROOM SIDE LH COVER Removal
7. REMOVE CONNECTOR COVER ASSEMBLY Removal
8. CHECK TERMINAL VOLTAGE Removal
9. INSTALL CONNECTOR COVER ASSEMBLY Installation
10. INSTALL NO. 2 ENGINE ROOM SIDE LH COVER Installation
11. REMOVE REAR SEAT HEADREST ASSEMBLY
12. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY
13. REMOVE REAR SEAT CUSHION ASSEMBLY Removal
14. REMOVE SEPARATE TYPE REAR SEATBACK ASSEMBLY RH Removal
15. REMOVE SEPARATE TYPE REAR SEATBACK ASSEMBLY LH Removal
16. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER





(a) Remove the 3 clips and front luggage compartment trim cover.
17. REMOVE NO. 5 HV BATTERY INTAKE DUCT





(a) Remove the clip and No. 5 HV battery intake duct.
CAUTION: Wear insulated gloves.

18. REMOVE WIRE HARNESS CLAMP BRACKET





(a) Using the service plug grip, release the interlock button.
CAUTION: Wear insulated gloves.

(b) Remove the bolt, nut, and wire harness clamp bracket.
CAUTION: Wear insulated gloves.

(c) Disconnect the 2 wire harness clamps.
CAUTION: Wear insulated gloves.

19. REMOVE UPPER BATTERY CARRIER SUB-ASSEMBLY





(a) Remove the 2 nuts and ground cable.
CAUTION: Wear insulated gloves.





(b) Remove the 3 nuts, bolt, and upper battery carrier sub-assembly.
CAUTION: Wear insulated gloves.

20. DISCONNECT FRAME WIRE





(a) Remove the battery shield contact.
CAUTION: Wear insulated gloves.





(b) Remove the 2 nuts and disconnect the frame wire (high voltage cable).
CAUTION: Wear insulated gloves.

21. REMOVE NO. 1 BATTERY COVER LID





(a) Remove the 3 bolts, clamp, and No. 1 battery cover lid.
CAUTION: Wear insulated gloves.

22. REMOVE NO. 5 BATTERY CARRIER PANEL





(a) Remove the 11 bolts and No.5 battery carrier panel.
CAUTION: Wear insulated gloves.

23. REMOVE FILTER NOISE CAPACITOR





(a) Remove the nut and filter noise capacitor.
CAUTION: Wear insulated gloves.

24. REMOVE HV RELAY ASSEMBLY





(a) Remove the nut and disconnect the ground cable.
CAUTION: Wear insulated gloves.

(b) Disconnect the 7 connectors from the HV relay assembly.
CAUTION: Wear insulated gloves.

(c) Remove the wire harness clamp.
CAUTION: Wear insulated gloves.





(d) Remove the 2 bolts and HV relay assembly.
CAUTION: Wear insulated gloves.

25. REMOVE HIGH VOLTAGE FUSE





(a) Remove the 2 bolts and high voltage fuse.