Diesel Data: Automotive Repair

Disassembly








2AZ-FXE FUEL: FUEL PUMP: DISASSEMBLY

DISASSEMBLY

1. REMOVE VAPOR PRESSURE SENSOR ASSEMBLY
2. REMOVE FUEL SENDER GAUGE ASSEMBLY





(a) Disconnect the fuel sender gauge connector.





(b) Unlock the fuel sender gauge, and slide it to remove.
3. REMOVE FUEL NO. 1 TANK BAND BRACKET





(a) Using needle nozzle pliers, remove the E-ring.





(b) Disengage the 4 claws of the fuel No. 1 suction support and remove the fuel No. 1 tank band bracket from the fuel suction plate with the fuel filter.
(c) Remove the spring from the fuel suction plate.
4. REMOVE FUEL NO. 1 SUCTION SUPPORT





(a) Using a screwdriver with its tip taped, disengage the claw and remove the fuel No. 1 suction support.
5. DISCONNECT FUEL PUMP HARNESS





(a) Disconnect the fuel pump harness connector from the fuel suction plate.
6. REMOVE FUEL PUMP





(a) Using a screwdriver with its tip taped, disengage the 5 claws and pull out the fuel pump from the fuel filter assembly.

NOTICE :
- Do not damage the fuel pump filter.
- Do not remove the suction filter.





(b) Remove the fuel pump harness connector.





(c) Remove the O-ring and spacer from the fuel pump.
7. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY





(a) Using a screwdriver with its tip taped, remove the fuel pressure regulator from the fuel filter.





(b) Remove the 2 O-rings from the fuel pressure regulator.