Installation
2AZ-FXE FUEL: FUEL TANK: INSTALLATION
INSTALLATION
1. INSTALL NO. 2 FUEL TANK CUSHION
(a) Install 7 new No. 2 fuel tank cushions to the fuel tank.
2. INSTALL FUEL MAIN TUBE SUPPORT
(a) Install the fuel main tube support with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)
3. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY
(a) Install the fuel pump tube to the fuel main tube support.
4. INSTALL NO. 1 FUEL TUBE CLAMP Installation
5. INSTALL FUEL SOLENOID VALVE RETURN BRACKET Installation
6. INSTALL FUEL VAPOR CONTAINMENT VALVE Installation
7. INSTALL FUEL TANK ASSEMBLY
(a) Install the 4 clip nuts.
(b) Install the 2 fuel tank bands with the 2 pins.
(c) Set the fuel tank assembly onto the transmission jack.
(d) Raise the transmission jack.
NOTICE: Slowly raise the jack to prevent the fuel tank assembly from dropping.
(e) Tighten the 2 set bolts of the fuel tank bands.
Torque: 39 Nm (400 kgf-cm, 29ft-lbf)
(f) Connect the fuel tank vent hose to the charcoal canister.
(1) Push the quick connector into the pipe and push up the retainer so that the claws engage.
NOTICE :
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
- After connecting, check if the quick connector and the charcoal canister are securely connected by pulling on them.
(g) Connect the fuel filler pipe.
(1) Install the fuel tube connector to the fuel filler pipe.
(2) Install the fuel filler pipe clamp.
NOTICE:
- Before connecting the pipe, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
- After connecting, check if the fuel filler pipe and the fuel tank are securely connected by pulling on them.
(3) Install the 2 bolts to the fuel tank filler pipe support.
Torque: 18 Nm (185 kgf-cm, 13ft-lbf)
(h) Connect the No. 1 fuel tube.
(1) Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.
NOTICE :
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
- After connecting, check if the fuel tube connector and the fuel tank are securely connected by pulling on them.
(i) Connect the fuel pump tube.
(1) Push the fuel connector into the pipe and push up the retainer so that the claws engage.
NOTICE :
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
- After connecting, check if the fuel tube connector and the pipe are securely connected by pulling on them.
8. INSTALL FUEL TANK PROTECTOR LOWER CENTER
(a) Install the 4 bolts and fuel tank protector lower center.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)
9. INSTALL REAR STABILIZER BAR NO. 1 BRACKET
(a) Install the 2 rear stabilizer bar No. 1 brackets with the 4 bolts.
Torque: 31 Nm (316 kgf-cm, 23ft-lbf)
10. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the No. 3 parking brake cable assembly with the bolt and nut.
Bolt - Torque: 6.0 Nm (61 kgf-cm, 53in-lbf)
Bolt - Torque: 8.5 Nm (87 kgf-cm, 75in-lbf)
11. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
(a) Install the No. 2 parking brake cable assembly with the bolt and nut.
Bolt - Torque: 6.0 Nm (61 kgf-cm, 53in-lbf)
Bolt - Torque: 8.5 Nm (87 kgf-cm, 75in-lbf)
12. INSTALL CENTER EXHAUST PIPE ASSEMBLY
HINT: Installation.
13. INSTALL NO. 1 FLOOR UNDER COVER
(a) Install the No. 1 floor under cover with the 6 grommets.
14. INSTALL NO. 2 FLOOR UNDER COVER
(a) Install the No. 2 floor under cover with the 2 clips and 6 grommets.
15. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE Installation
16. INSTALL FUEL TANK VENT TUBE SET PLATE Installation
17. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY Installation
18. ADD FUEL
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
20. INSPECT FOR FUEL LEAK Testing and Inspection
21. INSPECT FOR EXHAUST GAS LEAK
22. INSTALL REAR FLOOR SERVICE HOLE COVER Installation
23. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
24. PERFORM INITIALIZATION
(a) Perform initialization procedure Repair Instruction - Initialization.