Installation

POWER STEERING: POWER STEERING LINK: INSTALLATION

INSTALLATION

1. INSTALL POWER STEERING LINK ASSEMBLY





(a) Install the power steering link assembly with the 2 bolts and 2 nuts.
Torque: 70 Nm (714 kgf-cm, 52ft-lbf)
NOTICE: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed.

2. INSTALL FRONT STABILIZER BAR Installation
3. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT: Refer to the instructions for INSTALLATION of the ENGINE ASSEMBLY Installation.

4. CONNECT TIE ROD ASSEMBLY LH
(a) Connect the tie rod assembly LH to the steering knuckle with the nut.
Torque: 49 Nm (500 kgf-cm, 36ft-lbf)
(b) Install a new cotter pin.
NOTICE: Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

5. CONNECT TIE ROD ASSEMBLY RH
HINT: Perform the same procedure as for the LH side.

6. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY





(a) Align the matchmarks on the steering intermediate shaft assembly and the power steering link assembly.





(b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26ft-lbf)
7. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76ft-lbf)
8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT: Service and Repair

11. PERFORM INITIALIZATION
NOTICE: Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.

12. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT
HINT: Programming and Relearning