Installation
BRAKE: BRAKE MASTER CYLINDER: INSTALLATION
INSTALLATION
1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for TMC Made)
(a) Install a new O-ring, the brake master cylinder sub-assembly and the front brake tube way with the 2 nuts.
Torque: 13 Nm (133 kgf-cm, 10ft-lbf)
(b) Connect the connector.
(c) Install the brake master cylinder to way tube and temporarily tighten the 6 brake lines.
(d) Using SST, fully tighten the 6 brake lines.
SST: 09023-00101
without SST - Torque: 15 Nm (155 kgf-cm, 11ft-lbf)
with SST - Torque: 14 Nm (143 kgf-cm, 10ft-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when SST is parallel to a torque wrench.
2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for TMMK Made without VSC)
(a) Install a new O-ring, the brake master cylinder sub-assembly and the front brake tube way with the 2 nuts.
Torque: 13 Nm (133 kgf-cm, 10ft-lbf)
(b) Connect the connector.
(c) Install the brake master cylinder to way tube and temporarily tighten the 6 brake lines.
(d) Using SST, fully tighten the 6 brake lines.
SST: 09023-00101
without SST - Torque: 15 Nm (155 kgf-cm, 11ft-lbf)
with SST - Torque: 14 Nm (143 kgf-cm, 10ft-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when SST is parallel to a torque wrench.
3. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for TMMK Made with VSC)
(a) Install a new O-ring, the brake master cylinder sub-assembly and the front brake tube way with the 2 nuts.
Torque: 13 Nm (133 kgf-cm, 10ft-lbf)
(b) Connect the connector.
(c) Install the brake master cylinder to way tube and temporarily tighten the 6 brake lines.
(d) Using SST, fully tighten the 6 brake lines.
SST: 09023-00101
SST: 09023-38200
(A) without SST - Torque: 15 Nm (155 kgf-cm, 11ft-lbf)
(A) with SST - Torque: 14 Nm (143 kgf-cm, 10ft-lbf)
(B) without SST - Torque: 19 Nm (194 kgf-cm, 14ft-lbf)
(B) with SST - Torque: 17 Nm (173 kgf-cm, 13ft-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when SST is parallel to a torque wrench.
4. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)
(a) Connect the clutch reservoir tube to the brake master cylinder sub-assembly and slide the clip.
5. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
6. BLEED CLUTCH PIPE LINE (for Manual Transaxle)
7. BLEED MASTER CYLINDER Service and Repair
8. BLEED BRAKE LINE Service and Repair
9. BLEED BRAKE ACTUATOR ASSEMBLY (for TMC Made with VSC) Service and Repair
10. INSPECT FLUID LEVEL IN RESERVOIR Service and Repair
11. INSPECT FOR BRAKE FLUID LEAK
12. INSTALL COWL TOP OUTER FRONT PANEL SUB-ASSEMBLY
(a) Install the cowl top outer front panel sub-assembly with the 4 nuts, the 4 bolts and engage the clamp.
Nut - Torque: 85 Nm (867 kgf-cm, 63ft-lbf)
Bolt - Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
13. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
14. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
15. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
16. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
19. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation