Diesel Data: Automotive Repair

Installation



INSTALLATION


1. INSTALL ENGINE WATER PUMP ASSEMBLY





(a) Install a new engine water pump gasket and the engine water pump assembly with the 16 bolts.

Bolt A - Torque: 21 Nm (214 kgf cm, 15ft lbf)

Bolts B and C - Torque: 9.1 Nm (93 kgf cm, 81in lbf)

NOTICE:

Make sure that there is no oil on the threads of bolts A. Be sure to replace 2 the bolts C with new ones or reuse them after applying adhesive 1344.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent


(b) Install the water pump pulley.

SST: 09960-10010

SST: 09962-01000

SST: 09963-00700


Torque: 21 Nm (214 kgf cm, 15ft lbf)


2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY






(a) Install the idler pulley with the bolt.

NOTICE:

Be careful when tightening the bolt because it is left-hand threaded.

Torque: 43 Nm (438 kgf cm, 32ft lbf)

(b) Install the 2 No. 2 idler pulley cover plates and 2 idler pulley sub-assemblies with the 2 bolts.

Torque: 43 Nm (438 kgf cm, 32ft lbf)

4. INSTALL WATER INLET HOUSING

5. INSTALL V-RIBBED BELT

6. INSTALL ENGINE MOVING CONTROL ROD

7. INSTALL NO. 2 ENGINE MOUNTING STAY RH

8. ADD ENGINE COOLANT

9. CHECK FOR ENGINE COOLANT LEAKS

10. INSTALL COOL AIR INTAKE DUCT SEAL

11. INSTALL V-BANK COVER SUB-ASSEMBLY

12. INSTALL ENGINE UNDER COVER LH

13. INSTALL ENGINE UNDER COVER RH