Installation

AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH (for 2GR-FE): INSTALLATION

INSTALLATION

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH





(a) Install the compressor and magnetic clutch with the 4 bolts.
Torque: 25 Nm (255 kgf-cm, 18ft-lbf)
NOTICE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

2. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE





(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the No. 1 cooler refrigerant suction hose.
(d) Install the No. 1 cooler refrigerant suction hose onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
3. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE





(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the No. 1 cooler refrigerant discharge hose sub-assembly.
(d) Install the No. 1 cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
4. INSTALL PIPING CLAMP





(a) Install the piping clamp to the No. 1 cooler refrigerant suction hose and No. 1 cooler refrigerant discharge hose.
5. INSTALL GENERATOR ASSEMBLY Installation
6. INSTALL V-RIBBED BELT Installation
7. INSTALL RADIATOR ASSEMBLY Installation
8. INSTALL FAN SHROUD Installation
9. INSTALL RADIATOR SUPPORT UPPER Installation
10. INSTALL NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle) Installation
11. INSTALL NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle) Installation
12. CONNECT RADIATOR OUTLET HOSE Installation
13. CONNECT RADIATOR INLET HOSE Installation
14. CONNECT RADIATOR RESERVE TANK HOSE Installation
15. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly
16. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light) Installation
17. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) Installation
18. INSTALL NO. 1 AIR CLEANER INLET Installation
19. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
20. INSTALL AIR CLEANER INLET ASSEMBLY Installation
21. CONNECT BATTERY NEGATIVE TERMINAL
22. ADD ENGINE COOLANT Testing and Inspection
23. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
24. CHARGE WITH REFRIGERANT Service and Repair
25. WARM UP ENGINE Service and Repair
26. CHECK FOR REFRIGERANT LEAKS Service and Repair
27. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
28. INSTALL COOL AIR INTAKE DUCT SEAL Installation
29. INSTALL ENGINE UNDER COVER RH
30. INSTALL ENGINE UNDER COVER LH
31. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
32. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
33. INSTALL FRONT FENDER APRON SEAL RH
34. INSTALL FRONT WHEEL RH
35. VEHICLE PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) Adjustments
36. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) Adjustments
37. FOG LIGHT AIMING INSPECTION (w/ Fog Light) Adjustments
38. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) Adjustments