Installation

2GR-FE CHARGING: GENERATOR: INSTALLATION

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY





(a) Install the bracket with the bolt.
Torque: 20 Nm (204 kgf-cm, 15ft-lbf)





(b) Install the wire harness clamp stay.
Torque: 8.4 Nm (86 kgf-cm, 74in-lbf)





(c) Connect the wire harness clamp.
(d) Install the generator assembly to the cylinder block with the bolt.
Torque: 20 Nm (204 kgf-cm, 15ft-lbf)





(e) Install the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32ft-lbf)





(f) Connect the generator connector to the generator assembly.
(g) Install the generator wire with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
(h) Install the terminal cap.
(i) Connect the 2 wire harness clamps.
(j) Connect the magnetic clutch connector to the compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT Installation
3. INSTALL RADIATOR ASSEMBLY Installation
4. INSTALL FAN SHROUD Installation
5. INSTALL RADIATOR SUPPORT UPPER Installation
6. CONNECT NO. 1 OIL COOLER OUTLET TUBE Installation
7. CONNECT NO. 1 OIL COOLER INLET TUBE Installation
8. CONNECT RADIATOR OUTLET HOSE Installation
9. CONNECT RADIATOR INLET HOSE Installation
10. CONNECT RADIATOR RESERVE TANK HOSE Installation
11. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly
12. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light) Installation
13. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) Installation
14. INSTALL NO. 1 AIR CLEANER INLET Installation
15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
16. INSTALL AIR CLEANER INLET ASSEMBLY Installation
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
18. ADD ENGINE COOLANT Testing and Inspection
19. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
20. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
21. INSTALL COOL AIR INTAKE DUCT SEAL Installation
22. INSTALL FRONT FENDER APRON SEAL RH
23. INSTALL ENGINE UNDER COVER RH
24. INSTALL ENGINE UNDER COVER LH
25. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
26. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
27. INSTALL FRONT WHEEL RH Installation