Diesel Data: Automotive Repair

Removal








2GR-FE CHARGING: GENERATOR: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
5. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE ENGINE UNDER COVER LH
8. DRAIN ENGINE COOLANT Testing and Inspection
9. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
10. REMOVE COOL AIR INTAKE DUCT SEAL Removal
11. REMOVE AIR CLEANER INLET ASSEMBLY Removal
12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal
13. REMOVE NO. 1 AIR CLEANER INLET Removal
14. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) Removal
15. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light) Removal
16. REMOVE FRONT BUMPER ENERGY ABSORBER Disassembly
17. SEPARATE RADIATOR RESERVE TANK HOSE Removal
18. SEPARATE RADIATOR INLET HOSE Removal
19. SEPARATE RADIATOR OUTLET HOSE Removal
20. SEPARATE NO. 1 OIL COOLER INLET HOSE Removal
21. SEPARATE NO. 1 OIL COOLER OUTLET HOSE Removal
22. REMOVE RADIATOR SUPPORT UPPER Removal
23. REMOVE FAN SHROUD Removal
24. REMOVE RADIATOR ASSEMBLY Removal
25. REMOVE V-RIBBED BELT Removal
26. REMOVE GENERATOR ASSEMBLY





(a) Remove the terminal cap.
(b) Remove the nut and disconnect the wire harness from terminal B.
(c) Disconnect the generator connector from the generator assembly.
(d) Disconnect the connector from the compressor and magnetic clutch.
(e) Disconnect the 2 wire harness clamps.





(f) Remove the 2 bolts.





(g) Remove the bolt from the cylinder block.
(h) Disconnect the wire harness clamp and remove the generator assembly.





(i) Remove the bolt and wire harness clamp stay.





(j) Remove the bolt and bracket.