Removal

2ZR-FE COOLING: RADIATOR: REMOVAL

REMOVAL

1. REMOVE BATTERY Removal
2. REMOVE RADIATOR GRILLE PROTECTOR Removal
3. REMOVE FRONT BUMPER ASSEMBLY Removal
4. DRAIN ENGINE COOLANT Service and Repair
5. REMOVE THERMISTOR ASSEMBLY
6. DISCONNECT RADIATOR RESERVOIR TANK HOSE





(a) Disconnect the radiator reservoir tank hose from the radiator assembly.
7. DISCONNECT NO. 1 RADIATOR HOSE





(a) Disconnect the No. 1 radiator hose from the radiator assembly.
8. DISCONNECT NO. 2 RADIATOR HOSE





(a) Disconnect the No. 2 radiator hose from the radiator assembly.
9. REMOVE UPPER RADIATOR SUPPORT





(a) Remove the 2 bolts and 2 upper radiator supports.
(b) Remove the 2 support cushions from the 2 upper radiator supports.
10. DISCONNECT HOOD LOCK ASSEMBLY Removal
11. SEPARATE WATER BY-PASS HOSE





(a) Separate the water by-pass hose from the 3 clamps.
(b) Disconnect the water by-pass hose from the radiator assembly.
12. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY





(a) Remove the 2 bolts and hood lock support sub-assembly.
13. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY





(a) Disconnect the horn connector.





(b) Remove the 4 bolts and upper radiator support sub-assembly.
14. REMOVE NO. 2 FAN SHROUD





(a) Remove the 2 bolts, disengage the 2 claws, and remove the No. 2 fan shroud from the radiator assembly.
15. REMOVE RADIATOR ASSEMBLY





(a) Disconnect the cooling fan ECU connector and wire harness clamp.
NOTE: Be careful not to damage the connector.





(b) Remove the radiator assembly with the fan shroud.
NOTE: Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

(c) Remove the 2 lower radiator supports.
16. REMOVE OIL COOLER HOSE (for Automatic Transaxle)





(a) Disconnect the 2 oil cooler hoses from the radiator.
(b) Remove the 2 bolts and oil cooler hose.
17. REMOVE FAN SHROUD





(a) Remove the 2 bolts and fan shroud from the radiator assembly.