Diesel Data: Automotive Repair

Removal








2AZ-FE INTAKE / EXHAUST: INTAKE MANIFOLD: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE
Technician Safety Information
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
4. DRAIN ENGINE COOLANT Service and Repair
5. REMOVE FRONT WIPER ARM HEAD CAP Removal
6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
8. REMOVE HOOD TO COWL TOP SEAL Removal
9. REMOVE CENTER NO. 1 COWL TOP VENTILATOR LOUVER Removal
10. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
11. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
12. REMOVE OUTER COWL TOP PANEL Removal
13. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Removal
14. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Removal
15. REMOVE AIR CLEANER CASE SUB-ASSEMBLY Removal
16. REMOVE THROTTLE BODY ASSEMBLY Removal
17. DISCONNECT FUEL MAIN TUBE Removal
18. DISCONNECT NO. 2 VENTILATION HOSE Removal
19. REMOVE FUEL DELIVERY PIPE WITH INJECTOR Removal
20. REMOVE INTAKE MANIFOLD





(a) Disconnect the union to connector tube hose from the No. 2 hose to hose tube.
(b) Disconnect the camshaft timing oil control valve connector.
(c) Remove the wire harness clamp.
(d) Remove the union to connector tube hose from the vacuum hose clamp.
(e) Remove the 5 bolts, 2 nuts and intake manifold.





(f) Remove the gasket from the intake manifold.