Diesel Data: Automotive Repair

Removal








2AZ-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE V-RIBBED BELT Removal
3. REMOVE GENERATOR ASSEMBLY
Removal
4. REMOVE CENTER EXHAUST PIPE ASSEMBLY





(a) Remove the 4 bolts and 2 compression springs.
(b) Remove the center exhaust pipe assembly from the 2 exhaust pipe supports.
(c) Remove the 2 gaskets.
5. REMOVE FRONT EXHAUST PIPE ASSEMBLY





(a) Disconnect the heated oxygen sensor connector.
(b) Remove the 2 bolts, 2 compression springs and front exhaust pipe assembly.
(c) Remove the gasket from the exhaust manifold.
6. REMOVE MANIFOLD STAY





(a) Remove the bolt, nut and manifold stay.
7. REMOVE NO. 2 MANIFOLD STAY





(a) Remove the bolt, nut and No. 2 manifold stay.
8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR





(a) Remove the 4 bolts and No. 1 exhaust manifold heat insulator.
9. REMOVE AIR FUEL RATIO SENSOR Removal
10. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY





(a) Remove the 5 nuts and exhaust manifold converter sub-assembly.
(b) Remove the gasket.
11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR





(a) Remove the 2 bolts and No. 2 exhaust manifold heat insulator.
12. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR





(a) Remove the 4 bolts and No. 1 manifold converter insulator.