Diesel Data: Automotive Repair

Disassembly








INTERIOR PANELS / TRIM: UPPER INSTRUMENT PANEL: DISASSEMBLY

DISASSEMBLY

1. REMOVE DEFROSTER NOZZLE ASSEMBLY





(a) Remove the 3 screws [B] and the defroster nozzle assembly.
2. REMOVE NO. 2 HEATER TO REGISTER DUCT





(a) Remove the 4 screws [B] and the No. 2 heater to register duct.
3. REMOVE NO. 1 HEATER TO REGISTER DUCT





(a) Remove the 3 screws [B] and the No. 1 heater to register duct.
4. REMOVE NO. 3 HEATER TO REGISTER DUCT





(a) Remove the 3 screws [B] and the No. 3 heater to register duct.
5. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY





(a) Disengage the 4 claws and remove the No. 1 instrument panel register assembly.
6. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY





(a) Disengage the 4 claws and remove the No. 2 instrument panel register assembly.
7. REMOVE NO. 2 INSTRUMENT PANEL CUSHION (for TMC Made)
(a) Factory-installed components:




(1) Remove the No. 2 instrument panel cushion.
NOTE: Always replace the No. 2 instrument panel cushion with a new one.

(b) Except factory-installed components:




(1) Remove the No. 2 instrument panel cushion.
NOTE: Always replace the No. 2 instrument panel cushion with a new one.

8. REMOVE NO. 2 INSTRUMENT PANEL CUSHION (for TMMC, NUMMI Made)





(a) Remove the No. 2 instrument panel cushion.
NOTE: Always replace the No. 2 instrument panel cushion with a new one.

9. REMOVE NO. 3 INSTRUMENT PANEL CUSHION (for TMC Made)
(a) Except factory-installed components:




(1) Remove the No. 3 instrument panel cushion.
NOTE: Always replace the No. 3 instrument panel cushion with a new one.

10. REMOVE NO. 4 INSTRUMENT PANEL CUSHION (for TMC Made)





(a) Remove the No. 4 instrument panel cushion.
NOTE: Always replace the No. 4 instrument panel cushion with a new one.

11. REMOVE NAVIGATION ANTENNA ASSEMBLY (w/ Navigation System) Removal
12. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY Removal
13. REMOVE NO. 2 INSTRUMENT PANEL WIRE (w/ Automatic Light Control System)





(a) Disconnect each connector.
(b) Disengage the 6 clamps and remove the No. 2 instrument panel wire.
14. REMOVE AUTOMATIC LIGHT CONTROL SENSOR (w/ Automatic Light Control System)





(a) Disengage the 2 claws and remove the automatic light control sensor.
15. REMOVE SOLAR SENSOR (for Automatic Air Conditioning System)





(a) Disengage the 2 claws and remove the solar sensor.
16. REMOVE NO. 1 INSTRUMENT PANEL CUSHION





(a) Remove the No. 1 instrument panel cushion.
NOTE: Always replace the No. 1 instrument panel cushion with a new one.