Diesel Data: Automotive Repair

Removal








BRAKE SYSTEM (OTHER): BRAKE PEDAL: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal
3. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal
4. REMOVE METER HOOD SUB-ASSEMBLY Removal
5. REMOVE COMBINATION METER ASSEMBLY Removal
6. REMOVE BRAKE PEDAL RETURN SPRING





(a) Remove the brake pedal return spring from the brake pedal support sub-assembly.
7. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Remove the clip and push rod clevis pin, and separate the brake master cylinder push rod clevis from the brake pedal sub-assembly.
8. REMOVE STOP LIGHT SWITCH ASSEMBLY Removal
9. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER
(a) Remove the stop light switch mounting adjuster from the brake pedal support sub-assembly.
10. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY





(a) Remove the bolt and separate the brake pedal support sub-assembly from the instrument panel reinforcement.





(b) Disengage the 2 clamps from the brake pedal support sub-assembly.





(c) Remove the 4 nuts and brake pedal support sub-assembly.





(d) Remove the nut from the brake pedal support sub-assembly.