Installation

2AZ-FE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION

INSTALLATION

1. INSTALL INTAKE MANIFOLD





(a) Install a new gasket into the intake manifold.





(b) Install the intake manifold with the 5 bolts and 2 nuts.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
(c) Fit the union to connector tube hose into the vacuum hose clamp.
(d) Install the wire harness clamp.
(e) Connect the camshaft timing oil control valve connector.
(f) Connect the union to connector tube hose to the No. 2 hose to hose tube.
2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation
3. CONNECT NO. 2 VENTILATION HOSE Installation
4. CONNECT FUEL MAIN TUBE Installation
5. INSTALL THROTTLE BODY ASSEMBLY Installation
6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Installation
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. ADD ENGINE COOLANT Service and Repair
9. INSPECT FOR COOLANT LEAK Testing and Inspection
10. INSPECT FOR FUEL LEAK Testing and Inspection
11. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation
12. INSTALL SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Installation
13. INSTALL OUTER COWL TOP PANEL Installation
14. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
15. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
16. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
17. INSTALL HOOD TO COWL TOP SEAL Installation
18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
20. INSTALL FRONT WIPER ARM HEAD CAP Installation