Diesel Data: Automotive Repair
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Installation








INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION

INSTALLATION

1. INSTALL NO. 1 ROOF WIRE (w/o Sliding Roof)
(a) Install the No. 1 roof wire.





(b) Apply adhesive tape to the locations shown in the illustration.
HINT:
- As shown in the illustration, line up and secure the reference tape of the wire harness to the tip of the roof headlining assembly.

2. INSTALL NO. 1 ROOF WIRE (w/ Sliding Roof)
(a) Engage the 3 clamps, and install the No. 1 roof wire.





(b) Apply adhesive tape to the locations shown in the illustration.
HINT: As shown in the illustration, line up and secure the reference tape of the wire harness to the tip of the roof headlining assembly.

3. INSTALL ANTENNA CORD SUB-ASSEMBLY (w/o Sliding Roof) Installation
4. INSTALL ANTENNA CORD SUB-ASSEMBLY (w/ Sliding Roof) Installation
5. INSTALL NO. 2 ROOF SILENCER PAD (w/o Sliding Roof)
(a) Align the markings on the roof headlining assembly with the 3 No. 2 roof silencer pads and install the silencer pads using hot-melt glue or double-sided tape as shown in the illustration.





6. INSTALL NO. 1 ROOF SILENCER PAD (w/o Sliding Roof)
(a) Align the markings on the roof headlining assembly with the 3 No. 1 roof silencer pads and install the silencer pads using hot-melt glue or double-sided tape as shown in the illustration.





7. INSTALL NO. 1 ROOF SILENCER PAD (w/ Sliding Roof)
(a) Align the markings on the roof headlining assembly with the 2 No. 1 roof silencer pads and install the silencer pad using hot-melt glue or double-sided tape as shown in the illustration.





8. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)





(a) Pull the roof headlining assembly into the vehicle through the back door.
NOTE: Do not damage the roof headlining assembly or body interior.

(b) Install the 2 clips.
(c) Connect the antenna cord sub-assembly connectors to the rear pillar RH.
(d) Connect the antenna cord sub-assembly connector to the rear pillar RH with the bolt.
(e) Connect the antenna cord sub-assembly connector and engage each clamp to the front pillar RH.
(f) Connect the No. 1 roof wire connectors to the instrument panel junction block.
(g) Engage each clamp to the front pillar LH.




NOTE: After installation, make sure that the back door weatherstrip does not interfere with the roof headlining assembly.

(h) w/ EC Mirror:
(1) Connect the inner mirror connector.
9. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)





(a) Pull the roof headlining assembly into the vehicle through the back door.
NOTE: Do not damage the roof headlining assembly or body interior.

(b) Install the 2 clips.
(c) Connect the sliding roof drive gear connector.
(d) Connect the antenna cord sub-assembly connectors to the rear pillar RH.
(e) Connect the antenna cord sub-assembly connector to the rear pillar RH with the bolt.
(f) Connect the antenna cord sub-assembly connector and engage each clamp to the front pillar RH.
(g) Connect the No. 1 roof wire connectors to the instrument panel junction block.
(h) Engage each clamp to the front pillar LH.




NOTE: After installation, make sure that the back door weatherstrip does not interfere with the roof headlining assembly.

(i) w/ EC Mirror:
(1) Connect the inner mirror connector.
10. INSTALL VISOR HOLDER





(a) Engage the 2 claws.
(b) Push in the visor holder as shown in the illustration.
HINT: Use the same procedure for the RH side and the LH side.

11. INSTALL REAR ASSIST GRIP ASSEMBLY





(a) Assemble the rear assist grip assembly as shown in the illustration.





(b) Install the rear assist grip assembly.
HINT: Use the same procedure for the RH side and the LH side.

12. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/o Curtain Shield Airbag)





(a) Assemble the front assist grip sub-assembly as shown in the illustration.





(b) Install the front assist grip sub-assembly.
13. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/ Curtain Shield Airbag)





(a) Assemble the front assist grip sub-assembly as shown in the illustration.





(b) Install the front assist grip sub-assembly.
HINT: Use the same procedure for the RH side and the LH side.

14. INSTALL VISOR ASSEMBLY LH
(a) Install the 2 clips to the visor assembly LH.





(b) Engage the 2 clips and install the visor assembly LH.





(c) Engage the 4 claws and install the visor bracket cover.
15. INSTALL VISOR ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.

16. INSTALL SUN ROOF OPENING TRIM MOULDING (w/ Sliding Roof)





(a) Align the recess of the sun roof opening trim moulding with the notch of the roof headlining and install the sun roof opening trim moulding.
NOTE: After installation, check that the corners fit correctly.

17. INSTALL NO. 2 ROOM LIGHT ASSEMBLY Installation
18. INSTALL NO. 1 ROOM LIGHT ASSEMBLY Installation
19. INSTALL MAP LIGHT ASSEMBLY (w/o Sliding Roof) Installation
20. INSTALL MAP LIGHT ASSEMBLY (w/ Sliding Roof) Installation
21. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror) Installation
22. INSTALL ROOF SIDE INNER GARNISH LH





(a) Engage the 7 clips and install the roof side inner garnish LH.
NOTE: After installation, make sure that the back door weatherstrip does not interfere with the roof side inner garnish LH.

23. INSTALL QUARTER PILLAR GARNISH LH





(a) Engage the 2 claws, 3 clips and 2 guides, and install the quarter pillar garnish LH.
24. INSTALL SIDE DECK TRIM PANEL ASSEMBLY LH





(a) Engage the 5 claws and 3 clips, and install the side deck trim panel assembly LH.
NOTE: After installation, make sure that the back door weatherstrip does not interfere with the side deck trim panel assembly LH.

25. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH





(a) Engage the 4 claws and 2 guides, and install the rear combination light service cover LH.
26. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for LH Side)





(a) Engage the claw, and install the 2 No. 1 luggage compartment trim hooks.
(b) Install the 2 screws.
27. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)
(a) for front side:




(1) Install the luggage hold belt striker assembly with the bolt.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
(b) for rear side:




(1) Install the luggage hold belt striker assembly with the bolt.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
28. CONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH Installation
29. INSTALL REAR SEAT SIDE GARNISH LH





(a) Engage the 4 claws and clip and guide, and install the rear seat side garnish LH.
30. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY (for LH Side)





(a) Install the rear seatback hinge sub-assembly with the bolt.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
31. INSTALL ROOF SIDE INNER GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

32. INSTALL QUARTER PILLAR GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

33. INSTALL SIDE DECK TRIM PANEL ASSEMBLY RH (w/o Woofer)





(a) Engage the 5 claws and 3 clips, and install the side deck trim panel assembly RH.
NOTE: After installation, make sure that the back door weatherstrip does not interfere with the side deck trim panel assembly RH.

34. INSTALL SIDE DECK TRIM PANEL ASSEMBLY RH (w/ Woofer)





(a) Engage the 5 claws and 3 clips, and install the side deck trim panel assembly RH.
NOTE: After installation, make sure that the back door weatherstrip does not interfere with the side deck trim panel assembly RH.

35. INSTALL REAR COMBINATION LIGHT SERVICE COVER RH (w/ Woofer)





(a) Engage the 3 claws and 3 guides, and install the rear combination light service cover RH.
36. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for RH Side)
HINT: Use the same procedure for the RH side and the LH side.

37. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)
HINT: Use the same procedure for the RH side and the LH side.

38. CONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH Installation
39. INSTALL REAR SEAT SIDE GARNISH RH





(a) Engage the 4 claws and clip and guide, and install the rear seat side garnish RH.
40. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY (for RH Side)
HINT: Use the same procedure for the RH side and the LH side.

41. INSTALL REAR DECK TRIM COVER





(a) Engage the 2 guides and 8 claws, and install the rear deck trim cover.
42. INSTALL LUGGAGE COMPARTMENT TRAY





(a) Install the luggage compartment tray.
(b) Install the 2 bolts.
43. INSTALL CHILD RESTRAINT SEAT TETHER ANCHOR Installation
44. INSTALL DECK FLOOR BOX RH





(a) Engage the 2 claws.
(b) Install the deck floor box RH with the bolt.
45. INSTALL DECK FLOOR BOX LH





(a) Engage the 2 claws.
(b) Install the deck floor box LH with the bolt.
46. INSTALL JACK ASSEMBLY





(a) Install the jack assembly.
47. INSTALL JACK CARRIER ASSEMBLY
48. INSTALL NO. 2 DECK BOARD





(a) Engage the 2 guides and install the No. 2 deck board.
49. INSTALL DECK BOARD ASSEMBLY





(a) Engage the 2 guides and install the deck board assembly.
50. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)
51. INSTALL REAR SEATBACK ASSEMBLY RH Installation
52. INSTALL REAR SEATBACK INNER HINGE COVER (for RH Side) Installation
53. INSTALL REAR SEATBACK OUTER HINGE COVER (for RH Side) Installation
54. CONNECT REAR SEAT CENTER OUTER BELT ASSEMBLY Installation
55. INSTALL REAR SEAT CENTER HEADREST ASSEMBLY
56. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)
57. INSTALL REAR SEATBACK ASSEMBLY LH Installation
58. INSTALL REAR SEATBACK INNER HINGE COVER (for LH Side) Installation
59. INSTALL REAR SEATBACK OUTER HINGE COVER (for LH Side) Installation
60. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)
61. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
62. INSTALL UPPER CENTER PILLAR GARNISH LH





(a) Engage the clip.
(b) Install the upper center pillar garnish LH with the 2 screws.
63. INSTALL LOWER CENTER PILLAR GARNISH LH





(a) Engage the 2 claws and 2 clips, and install the lower center pillar garnish LH.
64. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation
65. INSTALL LAP BELT OUTER ANCHOR COVER (for Driver Side) Installation
66. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH





(a) Align the alignment mark (orange) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.
NOTE: After installation, check that the corners fit correctly.

67. INSTALL REAR DOOR SCUFF PLATE LH





(a) Engage the 6 claws and install the rear door scuff plate LH.
68. INSTALL UPPER CENTER PILLAR GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

69. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation
70. INSTALL LOWER CENTER PILLAR GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

71. INSTALL LAP BELT OUTER ANCHOR COVER (for Front Passenger Side) Installation
72. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH





(a) Align the alignment mark (pink) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip RH.
NOTE: After installation, check that the corners fit correctly.

73. INSTALL REAR DOOR SCUFF PLATE RH
HINT: Use the same procedure for the RH side and the LH side.

74. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
75. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
76. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation
77. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
78. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation
79. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation
80. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
81. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation
82. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
83. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)





(a) Install a new clip [A] on the front pillar garnish LH.
(b) Engage the 2 guides and 2 clips, then install the front pillar garnish LH.
84. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)





(a) Remove the protective cover.





(b) Install a new clip [A] on the front pillar garnish LH.
(c) Engage the 2 guides and 2 clips, then install the front pillar garnish LH.
85. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH





(a) Align the alignment mark (purple) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.
NOTE: After installation, check that the corners fit correctly.

86. INSTALL COWL SIDE TRIM BOARD LH





(a) Engage the claw and clip, then install the cowl side trim board LH.
87. INSTALL FRONT DOOR SCUFF PLATE LH





(a) Engage the 8 claws, then install the front door scuff plate LH.
88. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)
HINT: Use the same procedure for the RH side and the LH side.

89. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)





(a) Remove the protective cover.





(b) Install a new clip [A] on the front pillar garnish RH.
(c) Engage the 2 guides and 2 clips, then install the front pillar garnish RH.
90. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH





(a) Align the alignment mark (green) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.
NOTE: After installation, check that the corners fit correctly.

91. INSTALL COWL SIDE TRIM BOARD RH
HINT: Use the same procedure for the RH side and the LH side.

92. INSTALL FRONT DOOR SCUFF PLATE RH
HINT: Use the same procedure for the RH side and the LH side.

93. INSTALL COMBINATION METER ASSEMBLY Installation
94. INSTALL METER HOOD SUB-ASSEMBLY Installation
95. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
96. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
97. ADJUST SPIRAL CABLE Installation
98. INSTALL STEERING WHEEL ASSEMBLY Installation
99. INSTALL STEERING PAD Installation
100. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
101. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
102. INSPECT STEERING WHEEL CENTER POINT
103. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
104. INSPECT STEERING PAD Installation
105. INSPECT SRS WARNING LIGHT Installation
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