Removal

2ZR-FE COOLING: RADIATOR: REMOVAL

REMOVAL

1. REMOVE ENGINE UNDER COVER LH
2. REMOVE ENGINE UNDER COVER RH
3. REMOVE FRONT BUMPER ASSEMBLY (w/o Front Spoiler) Removal
4. REMOVE FRONT BUMPER ASSEMBLY (w/ Front Spoiler) Removal
5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
6. DRAIN ENGINE COOLANT Service and Repair
7. REMOVE BATTERY Removal
8. REMOVE THERMISTOR ASSEMBLY
9. DISCONNECT RADIATOR RESERVE TANK HOSE





(a) Disconnect the radiator reserve tank hose from the radiator assembly.
10. DISCONNECT NO. 1 RADIATOR HOSE





(a) Disconnect the No. 1 radiator hose from the radiator assembly.
11. DISCONNECT NO. 2 RADIATOR HOSE





(a) Disconnect the No. 2 radiator hose from the radiator assembly.
12. DISCONNECT OIL COOLER HOSE (for Automatic Transaxle)
13. REMOVE UPPER RADIATOR SUPPORT





(a) Remove the 2 bolts and 2 upper radiator supports.
(b) Remove the 2 radiator support cushions from the 2 upper radiator supports.
14. REMOVE HOOD LOCK ASSEMBLY
15. SEPARATE WATER BY-PASS HOSE





(a) Separate the water by-pass hose from the 3 clamps.
(b) Disconnect the water by-pass hose from the radiator assembly.
16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY





(a) Remove the 2 bolts and hood lock support sub-assembly.
17. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY





(a) Disconnect the horn connector.





(b) Remove the 4 bolts and upper radiator support sub-assembly.
18. REMOVE NO. 2 FAN SHROUD





(a) Remove the 2 bolts, disengage the 2 claws, and remove the No. 2 fan shroud from the radiator assembly.
19. REMOVE RADIATOR ASSEMBLY





(a) Disconnect the cooling fan motor connector and wire harness clamp.
NOTE: Be careful not to damage the connector.





(b) Remove the radiator assembly with the fan shroud.
NOTE: For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

(c) Remove the 2 lower radiator supports.
20. REMOVE OIL COOLER HOSE (for Automatic Transaxle)





(a) Disconnect the 2 oil cooler hoses from the radiator.
(b) Remove the 2 bolts and oil cooler hose.
21. REMOVE FAN SHROUD





(a) Remove the 2 bolts and fan shroud from the radiator assembly.