Diesel Data: Automotive Repair

Installation








BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY





(a) Install the nut to the brake pedal support sub-assembly.





(b) Install the brake pedal support sub-assembly with the 4 nuts.
Torque: 13 Nm (132 kgf-cm, 10 ft-lbf)





(c) Engage the 2 clamps to the brake pedal support sub-assembly.





(d) Install the brake pedal support sub-assembly to the instrument panel reinforcement with the bolt.
Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)
2. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
(a) Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.
3. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
4. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS





(a) Apply lithium soap base glycol grease to the push rod clevis pin.
(b) Connect the brake master cylinder push rod clevis to the brake pedal with the push rod clevis pin, and install a new clip as shown in the illustration.
5. INSTALL BRAKE PEDAL RETURN SPRING





(a) Install the brake pedal return spring between the brake pedal support sub-assembly and brake master cylinder push rod clevis.
6. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments
7. INSPECT BRAKE PEDAL FREE PLAY Adjustments
8. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments
9. INSTALL COMBINATION METER ASSEMBLY Installation
10. INSTALL METER HOOD SUB-ASSEMBLY Installation
11. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
12. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL