Diesel Data: Automotive Repair

Reassembly








2AZ-FE FUEL: FUEL PUMP: REASSEMBLY

REASSEMBLY

1. INSTALL FUEL PUMP (for 4WD)





(a) Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.





(b) Connect the fuel pump harness connector.
(c) Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.





(d) Engage the 5 claws, and install the fuel pump filter onto the fuel pump with fuel filter.
NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation.





(e) Engage the 2 claws of the No. 1 fuel suction support.





(f) Connect the fuel pump harness connector.





(g) Engage the 2 claws and install a new E-ring and fuel pump sub-tank.





(h) Apply gasoline to a new O-ring and install it to the jet pump.





(i) Install the jet pump to the sub-tank as shown in the illustration.





(j) Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
2. INSTALL FUEL PUMP (for 2WD)





(a) Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.





(b) Connect the fuel pump harness connector.
(c) Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.





(d) Engage the 5 claws, and install the fuel pump filter onto the fuel pump with fuel filter.
NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation.





(e) Engage the 2 claws of the No. 1 fuel suction support.





(f) Connect the fuel pump harness connector.





(g) Engage the 2 claws and install a new E-ring and fuel pump sub-tank.





(h) Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
3. INSTALL FUEL SENDER GAUGE ASSEMBLY (for 4WD) Installation
4. INSTALL FUEL SENDER GAUGE ASSEMBLY (for 2WD) Installation