Diesel Data: Automotive Repair

Disassembly








ENGINE HOOD / DOOR: REAR DOOR: DISASSEMBLY

DISASSEMBLY
HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.

1. REMOVE NO. 2 REAR FLOOR BOARD
2. REMOVE REAR FLOOR DECK BOX
3. REMOVE NO. 3 REAR FLOOR BOARD ASSEMBLY
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

5. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH





(a) Using a screwdriver, detach the 3 claws and remove the bezel.
HINT: Tape the screwdriver tip before use.

6. REMOVE DOOR PULL HANDLE





(a) Remove the screw and pull handle.





7. REMOVE REAR DOOR ARMREST UPPER BASE PANEL LH
(a) Using a screwdriver, detach the 2 claws and remove the power window regulator switch.
HINT: Tape the screwdriver tip before use.

(b) Disconnect the switch connector.
8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH





(a) Remove the screw.
(b) Using a screwdriver, detach the 7 clips and remove the trim board.
HINT:
- In order to prevent the door panel from being damaged, use protective tape to cover the areas indicated by the arrow marks in the illustration.
- If the clip cannot be reached with the screwdriver, pull on the lower trim to remove it.

9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH





(a) Using a screwdriver, detach the claw labeled A as shown in the illustration.
HINT: Tape the screwdriver tip before use.

(b) Move the inside handle in the direction indicated by the arrow mark in the illustration. This will release the 2 claws and allow removal of the inside handle.
(c) Disconnect the 2 cables from the inside handle.
10. REMOVE REAR SPEAKER ASSEMBLY Removal
11. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH
12. REMOVE REAR DOOR WINDOW FRAME FRONT MOULDING LH
13. REMOVE DOOR FRAME GARNISH LH





(a) Using a clip remover, detach the claws and remove the garnish.
14. REMOVE REAR DOOR SERVICE HOLE COVER LH





(a) Remove the 2 screws and No. 2 bracket.
(b) Remove the service hole cover.
NOTE: Remove the remaining tape on the door side.

15. REMOVE REAR DOOR WINDOW REAR GUIDE SUB-ASSEMBLY LH





(a) Remove the 3 screws labeled A, bolt and window guide rear together with the guide seal.
(b) Remove the screw labeled B and rear door guide seal.
16. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH
HINT: Insert cushions inside the door panel to prevent the glass from being scratched.





(a) Connect the power window regulator switch.
(b) Remove the 2 bolts and glass.
NOTE: Be careful when removing the bolts as the glass may fall and become damaged.

(c) Disconnect the power window regulator switch.
17. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH





(a) Disconnect the connector.
(b) Remove the 6 bolts and regulator.
NOTE: Be careful when removing the bolts as the window regulator may fall and become damaged.
HINT: Remove the window regulator through the service hole.

(c) Remove the glass ran.
18. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH





(a) Using a T25 "torx" driver, remove the 3 screws and motor.
19. REMOVE REAR DOOR LOCK ASSEMBLY LH





(a) Using a T30 "torx" wrench, remove the 3 screws and door lock.
NOTE: Be careful when removing the bolts as the door lock may fall and become damaged.
HINT: Remove the door lock through the service hole.

20. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH





(a) Using a T30 "torx" wrench, loosen the screw and remove the outside handle cover.
21. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH





(a) Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.





(b) Pushing and pulling the outside handle in the arrow mark direction as shown in the illustration, remove the outside handle.
NOTE: If the release plate is not pulled and held when removing the outside handle, the release plate will interfere with the outside handle and become damaged.

(c) Remove the outside handle pad front and rear.
22. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH





(a) Using a T30 "torx" wrench, loosen the screw.
(b) Slide the outside handle frame and remove it.
HINT: Remove the door check through the service hole.

23. REMOVE REAR DOOR CHECK ASSEMBLY LH





(a) Remove the 2 nuts, bolt and door check.
HINT: Remove the door check through the service hole.

24. REMOVE REAR DOOR WEATHERSTRIP LH
(a) Using a clip remover, detach the clip and remove the weatherstrip.
HINT: If the clips are damaged, replace them with new clips.