Reassembly
ENGINE HOOD / DOOR: REAR DOOR: REASSEMBLY
REASSEMBLY
HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the RH side and LH side.
- A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.
1. INSTALL REAR DOOR WEATHERSTRIP LH
(a) Install the weatherstrip and attach the clips.
2. INSTALL REAR DOOR CHECK ASSEMBLY LH
(a) Apply MP grease to the sliding areas of the door check.
(b) Install the door check to the door panel with the 2 nuts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(c) Apply adhesive to the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(d) Install the door check to the body panel with the bolt.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
HINT: Install the door check so that the rivet head is facing up.
3. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
(a) Using a T30 "torx" wrench, install the handle frame with the screw.
Torque: 7.0 Nm (56 kgf-cm, 49 in-lbf)
4. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH
(a) Install the outside handle pad front and rear.
(b) Pull and hold the release plate of the outside handle frame, as shown in the illustration.
(c) Install the handle by pushing it in the direction of the arrow marks in the illustration.
NOTE: If the release plate is not pulled and held when installing the outside handle, the release plate will interfere with the outside handle and become damaged.
5. INSTALL REAR DOOR OUTSIDE HANDLE COVER RH
(a) Using a T30 "torx" wrench, install the outside handle handle cover with the screw.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
6. INSTALL REAR DOOR LOCK ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating areas of the door lock.
(b) Install new door lock wire harness packing.
NOTICE:
- When reinstalling the door lock, always use new packing.
- Do not allow grease or dirt to contaminate the gap between the door panel and packing.
- Old packing or damaged packing cannot effectively protect against water, which can damage the door lock.
(c) Engage the lock with the release plate of the outside handle, and then set it to the door panel.
NOTE: Make sure that the release plate of the outside handle frame is securely engaged with the lock.
(d) Apply adhesive to the 3 screws.
Adhesive:
Toyota genuine adhesive 1324, THREE BOND 1324 or equivalent
(e) Using a T30 "torx" wrench, install the door lock with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 42 in-lbf)
(f) Connect the door lock connector.
7. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY
(a) Using a T25 "torx" driver, install the motor with the 3 screws.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
8. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating areas of the window regulator.
NOTE: Do not apply grease to the spring of the window regulator.
(b) Loosely install the bolt labeled A onto the window regulator.
(c) Insert the window regulator into the door panel. Use the bolt labeled A to hang the window regulator on the door panel.
(d) Install the window regulator with the 5 bolts and tighten the bolt labeled A.
NOTE: Be careful not to drop the window regulator as it may become damaged.
(e) Connect the window regulator connector.
9. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH
(a) Install the glass run.
NOTE: Be careful not to damage the glass.
(b) Install the door glass to the window regulator with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
10. INSTALL REAR DOOR WINDOW REAR GUIDE SUB-ASSEMBLY LH
(a) Install the window guide rear together with the rear door guide seal.
11. INSTALL REAR DOOR SERVICE HOLE COVER LH
(a) Apply butyl tape to the door as shown in the illustration.
(b) Install a new service hole cover.
HINT:
- When installing the service hole cover, pull out the links and connectors through the service hole cover.
- There should be no wrinkles or folds after attaching the service hole cover.
- After attaching the service hole cover, check the sealing quality.
(c) Install the trim bracket with the 2 screws.
12. INSTALL DOOR FRAME GARNISH LH
(a) Attach the claw to install the garnish.
13. INSTALL REAR DOOR WINDOW FRAME FRONT MOULDING LH
14. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH
15. INSTALL REAR SPEAKER ASSEMBLY Installation
16. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH
(a) Connect the 2 cables from the inside handle.
(b) Move the inside handle in the direction indicated by the arrow in the illustration to install the inside handle.
17. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH
(a) Attach the 7 clips and install the trim board.
(b) Install the screw.
18. INSTALL REAR DOOR ARMREST UPPER BASE PANEL LH
19. INSTALL DOOR PULL HANDLE
(a) Install the pull handle with the screw.
20. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH
(a) Attach the 3 claws to install the bezel.
21. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL
22. INSTALL NO. 3 REAR FLOOR BOARD ASSEMBLY
23. INSTALL REAR DECK FLOOR BOX
24. INSTALL NO. 2 REAR FLOOR BOARD
25. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light Diagnosis System.
26. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
For Power Window Initialization/Reset Programming and Relearning