Diesel Data: Automotive Repair

Installation








INTERIOR: ROOF HEADLINING: INSTALLATION

INSTALLATION
HINT: A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL ROOF HEADLINING ASSEMBLY





(a) Align the markings, and then install the wire harness with tape.
NOTE: Attach the roof wire harness securely.

(b) Install the silencer pads and headlining pad to the headlining.





(c) Install the headlining with the 3 clips.
2. INSTALL VISOR HOLDER
(a) Install the visor holder and turn it clockwise.
3. INSTALL VISOR ASSEMBLY LH
(a) Connect the connector.





(b) Install the visor with the 2 screws.
4. INSTALL VISOR ASSEMBLY RH
HINT: Use the same procedures described for the LH side.

5. INSTALL ASSIST GRIP SUB-ASSEMBLY





(a) Attach the 4 claws to install the assist grip.
6. INSTALL ASSIST GRIP COVER





(a) Attach the 4 claws to install the 2 covers.
7. INSTALL NO. 1 ROOM LIGHT ASSEMBLY
(a) Connect the room light connector.





(b) Attach the 4 claws to install the room light.





(c) Attach the 4 claws to install the room light lens.
8. INSTALL MAP LIGHT ASSEMBLY
(a) Connect the map light connector.





(b) Attach the 4 clips to install the map light.
(c) Install the 2 screws.
9. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH





(a) Attach the 6 clips and claw to install the inner garnish.
10. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH
HINT: Use the same procedures described for the LH side.

11. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH





(a) Attach the 7 claws and 3 clips to install the side panel.
(b) Install the clip, screw and 2 bolts.
12. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH





(a) Attach the 6 claws and 2 clips to install the side panel.
(b) Install the clip, screw and 2 bolts.
13. INSTALL REAR DECK TRIM COVER





(a) Attach the 4 claws to install the trim cover.
14. INSTALL REAR NO. 1 FLOOR BOARD





(a) Attach the 5 clips to install the floor board.
(b) Install the 2 clips, 2 bolts and 2 rope hooks.
15. INSTALL DECK FLOOR BOX LH
16. INSTALL REAR DECK FLOOR BOX
17. INSTALL REAR NO. 4 FLOOR BOARD
18. INSTALL REAR NO. 3 FLOOR BOARD
19. INSTALL REAR NO. 2 FLOOR BOARD
20. INSTALL TONNEAU COVER ASSEMBLY
21. INSTALL BACK DOOR WEATHERSTRIP
22. DISCONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH
(a) Connect the floor anchor with the bolt.
Torque: 42 Nm (430 kgf-cm, 31 ft-lbf)
23. DISCONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH
(a) Connect the floor anchor with the bolt.
Torque: 42 Nm (430 kgf-cm, 31 ft-lbf)
24. INSTALL CENTER PILLAR GARNISH LH





(a) Attach the clip to install the pillar garnish.
(b) Install the 2 screws.
25. INSTALL CENTER PILLAR GARNISH RH
HINT: Use the same procedures described for the LH side.

26. INSTALL CENTER PILLAR LOWER GARNISH LH





(a) Attach the 2 claws and 2 clips to the lower garnish.
27. INSTALL CENTER PILLAR LOWER GARNISH RH
HINT: Use the same procedures described for the LH side.

28. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY RH
(a) Connect the floor anchor with the bolt.
Torque: 42 Nm (430 kgf-cm, 31 ft-lbf)
29. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY LH
(a) Connect the floor anchor with the bolt.
Torque: 42 Nm (430 kgf-cm, 31 ft-lbf)
30. INSTALL LAP BELT OUTER ANCHOR COVER





(a) Attach the 3 claws to install the anchor cover.
31. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
32. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH
33. INSTALL REAR SIDE SEATBACK FRAME LH





(a) Attach the claw to install the frame.
(b) Install the bolt.
34. INSTALL REAR SIDE SEATBACK FRAME RH
HINT: Use the same procedures described for the LH side.

35. INSTALL REAR DOOR SCUFF PLATE LH





(a) Attach the 6 claws and clip to install the scuff plate.
36. INSTALL REAR DOOR SCUFF PLATE RH
HINT: Use the same procedures described for the LH side.

37. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
38. INSTALL FRONT PILLAR GARNISH LH





(a) w/o Curtain Shield Airbag:
Attach the 2 clips to install the pillar garnish.
(b) w/ Curtain Shield Airbag:
Remove the protective cover.
(c) w/ Curtain Shield Airbag:
Install the pillar garnish.




(1) Set the claws of the pillar garnish to the area labeled C.
(2) Insert the tip of clip A into the pillar garnish's hole.
(3) Using needle-nose pliers, rotate the tip of clip A 90°. Then push the pillar garnish toward the vehicle body to attach the base of clip A and clip B.
39. INSTALL FRONT PILLAR GARNISH RH
HINT: Use the same procedures described for the LH side.

40. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH





(a) Put protective tape as shown in the illustration.
Standard measurement:






(b) Attach the 5 claws to install the corner piece.
41. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH
HINT: Use the same procedures described for the LH side.

42. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
43. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
44. INSTALL COWL SIDE TRIM BOARD LH





(a) Attach the claw and 2 clips to install the trim board.
45. INSTALL COWL SIDE TRIM BOARD RH
HINT: Use the same procedures described for the LH side.

46. INSTALL FRONT DOOR SCUFF PLATE LH





(a) Attach the 8 claws and 2 clips to install the scuff plate.
47. INSTALL FRONT DOOR SCUFF PLATE RH
HINT: Use the same procedures described for the LH side.

48. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
49. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.