Disassembly

1AR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR PULLEY CAP





(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.
NOTICE: Do not reuse the generator pulley cap.

2. REMOVE GENERATOR PULLEY WITH CLUTCH





(a) Mount the generator in a vise.

Text in Illustration





(b) Install SST (A) and (B) to the pulley as shown in the illustration.
SST: 09820-63021





(c) Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley.

Text in Illustration





NOTICE:
- Check that the drive end frame is secured in the vise tightly.
- Hold SST (A) tightly during the operation.

(d) Remove the generator pulley.
3. REMOVE GENERATOR REAR END COVER
(a) Place the generator on the generator pulley.





(b) Remove the 3 nuts and generator rear end cover.





(c) Remove the terminal insulator.
4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY





(a) Remove the 2 screws and generator brush holder.
5. REMOVE GENERATOR COIL ASSEMBLY





(a) Remove the 4 bolts.





(b) Using SST, remove the generator coil.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
6. REMOVE GENERATOR ROTOR ASSEMBLY





(a) Remove the generator washer.





(b) Remove the generator rotor assembly.