Diesel Data: Automotive Repair

Installation








AXLE AND DIFFERENTIAL: DIFFERENTIAL MOUNT CUSHION: INSTALLATION

INSTALLATION

1. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION
(a) Using SST, install a new rear No. 1 differential mount cushion.





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SST: 09570-24011
(A):
5.0 to 6.0 mm (0.197 to 0.236 in.)
(B):
+/- 3°
NOTICE:
- Install the rear No. 1 differential mount cushion so that the protrusion is positioned upward.
- Install the rear No. 1 differential mount cushion within +/- 3° from the center.
- Temporarily install the rear No. 1 differential mount cushion to the rear suspension member before installing SST to prevent the rear No. 1 differential mount cushion from being tilted.
- Apply grease to the threads of the SST bolts before use.
- Be sure to use SST in the correct combination.
- Do not set SST in the wrong direction.
- Make sure that SST contacts the entire rear No. 1 differential mount cushion seating surface.
- Do not slant the SST bolts.
- Tighten the 2 SST bolts equally into the 2 rear No. 1 differential mount cushion holes.

2. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION
(a) Using SST, install a new rear No. 2 differential mount cushion.





SST: 09570-24011
(A):
5.0 to 6.0 mm (0.197 to 0.236 in.)
(B):
+/- 3°
NOTICE:
- Install the rear No. 2 differential mount cushion within +/- 3° from the center.
- Temporarily install the rear No. 2 differential mount cushion to the rear suspension member before installing SST to prevent the rear No. 2 differential mount cushion from being tilted.
- Apply grease to the threads of the SST bolts before use.
- Be sure to use SST in the correct combination.
- Do not set SST in the wrong direction.
- Make sure that SST contacts the entire rear No. 2 differential mount cushion seating surface.
- Do not slant the SST bolts.

3. INSTALL DIFFERENTIAL CARRIER ASSEMBLY WITH DIFFERENTIAL SUPPORT
HINT: Refer to the procedure from Install Differential Carrier Assembly with Differential Support Installation.