Diesel Data: Automotive Repair

Installation








1AR-FE COOLING: RADIATOR: INSTALLATION

INSTALLATION

1. INSTALL RADIATOR ASSEMBLY





(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.

Text in Illustration





(b) Install the 2 lower radiator supports and 2 radiator support cushions.





(c) Install the radiator assembly and fan assembly with motor.
NOTICE: Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.





(d) Connect the 4 wire harness clamps and 2 connectors.
2. INSTALL COOLER CONDENSER ASSEMBLY





(a) Install the cooler condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
3. INSTALL UPPER RADIATOR SUPPORT





(a) Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.
Torque: 12 Nm (122 kgf-cm, 9ft-lbf)
4. CONNECT OUTLET NO. 1 OIL COOLER HOSE





(a) Connect the outlet No. 1 oil cooler hose to the radiator.
5. CONNECT INLET NO. 1 OIL COOLER HOSE





(a) Connect the inlet No. 1 oil cooler hose to the radiator.
6. INSTALL NO. 2 RADIATOR HOSE





(a) Install the No. 2 radiator hose to the engine and radiator.
7. CONNECT NO. 1 RADIATOR HOSE





(a) Connect the No. 1 radiator hose to the radiator.
8. CONNECT OUTLET RESERVE TANK HOSE





(a) Connect the outlet reserve tank hose to the radiator.
9. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Installation
10. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Installation
11. INSTALL LOW PITCHED HORN ASSEMBLY Installation
12. INSTALL HIGH PITCHED HORN ASSEMBLY Installation
13. INSTALL RADIATOR GRILLE Installation
14. INSTALL RADIATOR GRILLE PROTECTOR Installation
15. INSTALL INLET AIR CLEANER ASSEMBLY Installation
16. ADD ENGINE COOLANT Service and Repair
17. INSPECT FOR COOLANT LEAK Testing and Inspection
18. INSPECT AUTOMATIC TRANSAXLE FLUID
HINT:
- U760F Automatic transaxle:
- U760E Automatic transaxle: Procedures

19. INSTALL NO. 1 ENGINE UNDER COVER
20. INSTALL NO. 2 ENGINE UNDER COVER
21. INSTALL COOL AIR INTAKE DUCT SEAL Installation