Diesel Data: Automotive Repair

Removal








1AR-FE COOLING: RADIATOR: REMOVAL

REMOVAL

1. REMOVE NO. 1 ENGINE UNDER COVER
2. REMOVE NO. 2 ENGINE UNDER COVER
3. DRAIN ENGINE COOLANT Service and Repair
4. REMOVE COOL AIR INTAKE DUCT SEAL Removal
5. REMOVE INLET AIR CLEANER ASSEMBLY Removal
6. REMOVE RADIATOR GRILLE PROTECTOR Removal
7. REMOVE RADIATOR GRILLE Removal
8. REMOVE LOW PITCHED HORN ASSEMBLY Removal
9. REMOVE HIGH PITCHED HORN ASSEMBLY Removal
10. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Removal
11. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Removal
12. DISCONNECT OUTLET RESERVE TANK HOSE





(a) Disconnect the outlet reserve tank hose from the radiator.
13. DISCONNECT NO. 1 RADIATOR HOSE





(a) Disconnect the No. 1 radiator hose from the radiator.
14. REMOVE NO. 2 RADIATOR HOSE





(a) Remove the No. 2 radiator hose.
15. DISCONNECT INLET NO. 1 OIL COOLER HOSE





(a) Disconnect the inlet No. 1 oil cooler hose from the radiator.
16. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE





(a) Disconnect the outlet No. 1 oil cooler hose from the radiator.
17. REMOVE UPPER RADIATOR SUPPORT





(a) Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.
18. SEPARATE COOLER CONDENSER ASSEMBLY





(a) Remove the 4 bolts and separate the cooler condenser assembly.
19. REMOVE RADIATOR ASSEMBLY





(a) Disconnect the 4 wire harness clamps and 2 connectors.





(b) Remove the radiator assembly and fan assembly with motor.
NOTICE: Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

(c) Remove the 2 radiator support cushions and 2 lower radiator supports.





(d) Release the 3 snap fits and pull up the fan assembly with motor from the radiator assembly with the 2 guides to remove the fan assembly with motor.

Text in Illustration