Removal

2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL

REMOVAL

1. REMOVE FRONT DOOR SCUFF PLATE LH Removal
2. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH Removal
3. REMOVE NO. 1 ENGINE UNDER COVER
4. REMOVE NO. 2 ENGINE UNDER COVER
5. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
(a) Remove the propeller with center bearing shaft assembly .
6. REMOVE COOL AIR INTAKE DUCT SEAL Removal
7. REMOVE INLET NO. 2 AIR CLEANER Removal
8. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY

(a) Disconnect the 2 clamps and oxygen sensor connector (for Bank 1 Sensor 2).

(b) Remove the grommet.

(c) Remove the 4 bolts, 2 nuts, 2 compression springs and front No. 3 exhaust pipe sub-assembly.
(d) Remove the 3 gaskets from the front No. 3 exhaust pipe sub-assembly.
9. REMOVE MANIFOLD STAY

(a) Remove the bolt, nut and manifold stay.
10. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH
(a) Disconnect the air fuel ratio sensor connector (for Bank 1 Sensor 1).

(b) Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly RH.
11. REMOVE EXHAUST MANIFOLD TO HEAD GASKET

(a) Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.
12. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Removal
13. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal
14. REMOVE NO. 2 MANIFOLD STAY

(a) Remove the bolt, nut and No. 2 manifold stay.
15. REMOVE NO. 2 OIL LEVEL DIPSTICK GUIDE

(a) Remove the oil level dipstick.
(b) Remove the bolt and No. 2 engine oil level dipstick guide.

(c) Remove the O-ring from the No. 2 engine oil level dipstick guide.
16. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Removal
17. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

(a) Remove the 3 bolts and No. 2 exhaust manifold heat insulator.
18. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

(a) Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly LH.
19. REMOVE EXHAUST MANIFOLD TO HEAD GASKET LH

(a) Remove the exhaust manifold to head gasket LH from the cylinder head sub-assembly.