Installation

2GR-FE FUEL: FUEL PUMP: INSTALLATION

INSTALLATION

1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Install a new fuel suction tube set gasket onto the fuel tank.





(b) Connect the fuel tube with the clip.
(c) Set the fuel suction tube assembly to the fuel tank.
NOTICE:
- Be careful not to bend the arm of the fuel sender gauge.
- Do not damage the fuel tube.





(d) Align the protrusion of the fuel suction tube assembly with pump and gauge and the cutout of the fuel tank vent tube set plate.
(e) While holding the fuel suction with pump and gauge tube assembly by hand, install the fuel tank vent tube to the fuel tank with the 8 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53in-lbf)





(f) Install the fuel tank main tube sub-assembly and the tube joint clip.

NOTICE:
- Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.
- Check that the fuel tube joint is securely inserted.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube cannot be pulled out.





(g) Connect the fuel pump connector.
2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. INSPECT FOR FUEL LEAK Testing and Inspection
4. INSTALL REAR FLOOR SERVICE HOLE COVER





(a) Install the rear floor service hole cover with new butyl tape.
(b) Install the rear floor carpet and the rear floor silencer.
5. INSTALL REAR SEAT ASSEMBLY (for LH Side)
(a) Install the rear seat assembly (for LH side) Installation.
6. INSTALL REAR SEAT ASSEMBLY (for RH Side)
(a) Install the rear seat assembly (for RH side) Installation.