Diesel Data: Automotive Repair

P0128








1NZ-FE ENGINE CONTROL SYSTEM: SFI SYSTEM: P0128: Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)

DTC P0128 - Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)

DESCRIPTION
HINT: This DTC relates to the thermostat.

This DTC is set when the Engine Coolant Temperature (ECT) does not reach 75°C (167°F) despite sufficient engine warm-up time having elapsed.






MONITOR DESCRIPTION





The ECM estimates the ECT based on the starting temperature, engine loads, and engine speeds. The ECM then compares the estimated temperature with the actual ECT. When the estimated ECT reaches 75°C (167°F), the ECM checks the actual ECT. If the actual ECT is less than 75°C (167°F), the ECM interprets this as a malfunction in the thermostat or the engine cooling system and sets the DTC.

MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS





TYPICAL MALFUNCTION THRESHOLDS





INSPECTION PROCEDURE
HINT: Read freeze frame data using a Techstream. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data, from the time the malfunction occurred.

PROCEDURE

1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0128)
(a) Connect a Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the tester ON.
(d) Select the following menu items: Powertrain / Engine and ECT / Trouble Codes.
(e) Read DTCs.
Result:





HINT: If any DTCs other than P0128 are output, troubleshoot those DTCs first.

B -- GO TO DTC CHART
A -- Continue to next step.
2. CHECK COOLING SYSTEM
(a) Check for defects in the cooling system that might cause the system to be too cold, such as abnormal radiator fan operation or any modifications.
NG -- REPAIR OR REPLACE COOLING SYSTEM
OK -- Continue to next step.
3. INSPECT THERMOSTAT
(a) Remove the thermostat Removal.
(b) Check the valve opening temperature of the thermostat.
Standard:
80°C to 84°C (176°F to 183°F)
HINT: In addition to the above check, confirm that the valve is completely closed when the temperature is below the standard.
(c) Reinstall the thermostat Installation.
NG -- REPLACE THERMOSTAT
OK -- Continue to next step.
4. REPLACE ENGINE COOLANT TEMPERATURE SENSOR
NEXT -- Continue to next step.
5. CHECK WHETHER DTC OUTPUT RECURS (DTC P0128)
(a) Connect a Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the tester ON.
(d) Clear DTCs.
(e) Turn the ignition switch to OFF and cool the engine down until the engine coolant temperature and the intake air temperature are the same.
(f) Start the engine and warm it up.
(g) On the tester, select the following menu items: Powertrain / Engine and ECT / Trouble Codes / Pending Code.
(h) Read pending DTCs.
Result:






B -- END
A -- REPLACE ECM