Installation

BRAKE: BRAKE PEDAL SUPPORT: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad onto the brake pedal.
2. INSTALL BRAKE PEDAL BUSH
(a) Apply lithium soap base glycol grease to the 2 bushes.
(b) Install the 2 bushes onto the brake pedal.
3. INSTALL BRAKE PEDAL
(a) Install the brake pedal onto the pedal support with the brake pedal shaft and nut.
Torque: 37 Nm (375 kgf-cm, 27 ft-lbf)





4. INSTALL BRAKE PEDAL SUPPORT
(a) Install the pedal support with the bolt and 4 nuts.
Bolt - Torque: 24 Nm (241 kgf-cm, 17 ft-lbf)
Nut - Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Apply lithium soap base glycol grease to the push rod pin.





(b) Install the push rod clevis with the push rod pin and clip.
(c) Install the brake pedal return spring.





6. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
(a) Install a new stop light switch mounting adjuster onto the pedal support.
7. INSTALL STOP LIGHT SWITCH





(a) Insert the stop light switch into the adjuster until it just touches the brake pedal.
NOTE: Do not depress the brake pedal.





(b) Make a quarter turn clockwise to install the stop light switch.
NOTE: Do not depress the brake pedal.
HINT: The turning torque for installing the stop light switch:

Torque: 1.5 Nm (15 kgf-cm, 13 in-lbf)
(c) Check the stop light switch clearance.
Stop light switch clearance:
0.5 to 2.6 mm (0.020 to 0.102 in.)
(d) Connect the wire harness clamp onto the pedal support.
(e) Connect the connector to the stop light switch.
8. INSPECT AND ADJUST BRAKE PEDAL Adjustments
9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
10. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
11. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
Hatchback: Installation
Sedan: Installation
12. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Hatchback: Installation
Sedan: Installation
13. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
Hatchback: Installation
Sedan: Installation
14. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
Hatchback: Installation
Sedan: Installation
15. INSTALL NO. 1 SWITCH HOLE BASE (for Hatchback) Installation
16. INSTALL FRONT PILLAR GARNISH RH
Hatchback: Installation
Sedan: Installation
17. INSTALL FRONT PILLAR GARNISH LH
Hatchback: Installation
Sedan: Installation
18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
Hatchback: Installation
Sedan: Installation
19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Hatchback: Installation
Sedan: Installation
20. INSTALL COMBINATION METER ASSEMBLY
Hatchback: Installation
Sedan: Installation
21. INSTALL INSTRUMENT CLUSTER FINISH NO.1 PANEL
Hatchback: Installation
Sedan: Installation
22. INSTALL INSTRUMENT PANEL FINISH PANEL END RH
Hatchback: Installation
Sedan: Installation
23. INSTALL INSTRUMENT PANEL FINISH PANEL END LH
Hatchback: Installation
Sedan: Installation
24. INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL (for Sedan) Installation
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
26. INSPECT SRS WARNING LIGHT
Diagnosis System