Installation

BRAKE: BRAKE BOOSTER: INSTALLATION

INSTALLATION

1. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install the grommet onto the brake booster.
(b) Install the vacuum check valve onto the brake booster.
2. INSTALL BRAKE BOOSTER
(a) Provisionally install the push rod clevis onto the brake booster.
HINT: Tighten the push rod lock nut when adjusting the brake pedal height.

(b) Install a new gasket onto the brake booster.

(d) Connect the vacuum hose to the vacuum check valve with the clip.
3. INSTALL FRONT BRAKE TUBE (w/o ABS)

(a) Using a union nut wrench, install the brake tube assembly onto the proportioning valve.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
HINT:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) Service Precautions.
- This torque value is effective when the union nut wrench is parallel to the torque wrench.

(b) Using a union nut wrench, install the 2 brake tubes onto the brake tube No. 1 way.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
HINT:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) Service Precautions.
- This torque value is effective when the union nut wrench is parallel to the torque wrench.

4. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation
5. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD Installation
6. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ ABS) Installation
7. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o ABS) Installation
8. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) Installation
9. INSTALL BRAKE ACTUATOR (for Hatchback) Installation
10. INSTALL BRAKE ACTUATOR (for Sedan) Installation
11. INSTALL BATTERY CARRIER Installation
12. INSTALL BATTERY TRAY
13. INSTALL BATTERY Installation
14. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Hatchback) Installation
15. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Sedan) Installation
16. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for Hatchback) Installation
17. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for Sedan) Installation
18. INSTALL OUTER COWL TOP PANEL (for Hatchback) Installation
19. INSTALL OUTER COWL TOP PANEL (for Sedan) Installation
20. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY (for Hatchback) Installation
21. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) Installation
22. INSTALL FRONT WIPER MOTOR AND LINK (for Hatchback) Installation
23. INSTALL FRONT WIPER MOTOR AND LINK (for Sedan) Installation
24. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) Installation
25. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback) Installation
26. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan) Installation
27. INSTALL HOOD TO COWL TOP SEAL (for Hatchback) Installation
28. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Installation
29. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Installation
30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (for Hatchback) Installation
31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (for Sedan) Installation
32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (for Hatchback) Installation
33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (for Sedan) Installation
34. INSTALL FRONT WIPER ARM HEAD CAP (for Hatchback) Installation
35. INSTALL FRONT WIPER ARM HEAD CAP (for Sedan) Installation
36. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
37. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
38. BLEED MASTER CYLINDER Service and Repair
39. BLEED BRAKE LINE Service and Repair
40. CHECK FLUID LEVEL IN RESERVOIR Service and Repair
41. CHECK FOR BRAKE FLUID LEAKAGE
42. INSPECT AND ADJUST BRAKE PEDAL Adjustments