Installation
1NZ-FE LUBRICATION: OIL PUMP: INSTALLATION
INSTALLATION
1. INSTALL OIL PUMP ASSEMBLY
(a) Install 2 new O-rings in the 2 locations shown in the illustration.
(b) Apply seal packing to the oil pump assembly, cylinder head and cylinder block as shown in the illustration.
Seal packing:
Water pump part Toyota Genuine Seal Packing 1282B, Three Bond 1282B or Equivalent
Other part Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent
NOTICE:
- Remove any oil from the contact surfaces.
- Install the oil pump assembly within 3 minutes and tighten the bolts and nut within 15 minutes of applying the seal packing.
- Do not expose the seal to engine oil for at least 2 hours after the installation.
(c) Align the keyway of the oil pump rotor with the rectangular portion of the crankshaft, and slide the oil pump into place.
(d) Install the oil pump assembly with the 15 bolts and the nut. Tighten the bolts and nut uniformly in several steps.
Torque: 32 Nm (326 kgf-cm, 24 ft-lbf)
Torque: 11 Nm (112 kgf-cm, 8.1 ft-lbf)
Torque: 11 Nm (112 kgf-cm, 8.1 ft-lbf)
Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)
Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)
NOTE: After installing the oil pump assembly, install the mounting bracket and water pump within 15 minutes.
HINT: Each bolt length is as follows.
A: 30 mm (1.181 in.)
B: 35 mm (1.378 in.)
C: 20 mm (0.787 in.)
E: 14 to 20 mm (0.551 to 0.787 in.), Double ended bolt
2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Install the transverse engine engine mounting bracket with the 4 bolts.
Torque: 55 Nm (561 kgf-cm, 41 ft-lbf)
3. INSTALL WATER PUMP ASSEMBLY Installation
4. INSTALL WATER PUMP PULLEY Installation
5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Installation
6. INSTALL CRANKSHAFT POSITION SENSOR Installation
7. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY
(a) Align the pin hole in the crankshaft damper with the pin and install the crankshaft damper sub-assembly.
(b) Provisionally install the bolt.
(c) Using 2 SSTs, tighten the bolt while holding the crankshaft damper sub-assembly.
SST: 09213-14010
91651-60865
SST: 09330-00021
Torque: 128 Nm (1,305 kgf-cm, 95 ft-lbf)
NOTE: Check the SST installation positions when installing them, to avoid the SST fixing bolts from coming into contact with the oil pump assembly.
8. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (for Hatchback)
(a) Install the engine mounting insulator sub-assembly RH with the 5 bolts and nut.
Torque: 45 Nm (459 kgf-cm, 33 ft-lbf) for bolt A
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf) for bolt B and nut
9. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (for Sedan)
(a) Install the engine mounting insulator sub-assembly RH with the 5 bolts and nut.
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
10. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation
11. INSTALL VENTILATION HOSE NO. 2 Installation
12. INSTALL VENTILATION HOSE Installation
13. INSTALL IGNITION COIL NO. 1 Installation
14. INSTALL GENERATOR ASSEMBLY Installation
15. INSTALL FAN AND GENERATOR V BELT Installation
16. ADJUST FAN AND GENERATOR V BELT Installation
17. INSPECT FAN AND GENERATOR V BELT Installation
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
19. ADD ENGINE OIL
20. ADD ENGINE COOLANT Service and Repair
21. CHECK ENGINE OIL LEVEL Testing and Inspection
22. CHECK FOR ENGINE OIL LEAKAGE
23. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection
24. INSTALL CYLINDER HEAD COVER NO. 2 Installation
25. INSTALL ENGINE UNDER COVER RH
26. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)