Installation

POWER STEERING: POWER STEERING GEAR (for Hatchback): INSTALLATION

INSTALLATION





1. INSTALL POWER STEERING GEAR
(a) Install the power steering gear onto the front suspension crossmember with the 2 bolts and 2 nuts.
Torque: 96 Nm (979 kgf-cm, 71 ft-lbf)
NOTE: Keep the nut from rotating while turning the bolt.

2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
SST: 09670-00010
(a) Support the front suspension crossmember with a tool such as transmission jack.





(b) Provisionally install the front suspension crossmember into the vehicle with the 6 bolts






(c) By inserting SST into the datum holes in the front suspension crossmembers RH and LH sides alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.
Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)for Bolt A
Torque: 160 Nm (1,631 kgf-cm, 118 ft-lbf)for Bolt B
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)for Bolt C
NOTICE:
- Insert SST into the datum holes in a vertical orientation.
- If SST can not be inserted into the datum holes vertically, loosen all the bolts and then insert SST again.









(d) Install the engine moving control rod with the bolt.
Torque: 120 Nm (1224 kgf-cm, 89 ft-lbf)
3. INSTALL FRONT SUSPENSION LOWER ARM LH Installation
4. INSTALL FRONT SUSPENSION LOWER ARM RH
HINT: Use the same procedure for the LH side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Removal
6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: Use the same procedure for the LH side.

7. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
8. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: Use the same procedure for the LH side.

9. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
10. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY





(a) Install clip B onto the body portion and install No. 1 steering column hole cover sub-assembly onto the body portion with clip A.
NOTE: Make sure that the lip portion of No. 1 steering column hole cover sub-assembly is not damaged.





11. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Align the matchmarks and install the sliding yoke onto the intermediate shaft.
Torque: 28 Nm (290 kgf-cm, 21 ft-lbf)
(b) Tighten bolt A.
Torque: 28 Nm (290 kgf-cm, 21 ft-lbf)





12. INSTALL COLUMN HOLE COVER SILENCER SHEET
(a) Install the column hole cover silencer sheet with the 2 clips.
(b) Install the floor carpet
13. INSTALL COWL TOP PANEL OUTER Installation
14. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY Installation
15. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation
16. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
17. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
18. INSTALL HOOD TO COWL TOP SEAL Installation
19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
21. INSTALL FRONT WIPER ARM HEAD CAP Installation
22. TEMPORARILY TIGHTEN HOOD SUB-ASSEMBLY
(a) Provisionally install the hood with the 4 bolts.
HINT: Tighten the bolts to the specified torque after inspecting the hood.

23. INSPECT HOOD SUB-ASSEMBLY Hood (for Hatchback)
24. ADJUST HOOD SUB-ASSEMBLY Hood (for Hatchback)
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
26. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
27. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Service and Repair
28. CHECK ABS SPEED SENSOR SIGNAL
Test Mode Procedure