Installation

SUSPENSION: REAR AXLE BEAM: INSTALLATION

INSTALLATION





1. TEMPORARILY TIGHTEN REAR AXLE BEAM
(a) Support the rear axle beam with a jack.
(b) Install the axle beam onto the vehicle and provisionally tighten the 2 bolts.
2. INSTALL REAR COIL SPRING LH Installation
3. INSTALL REAR COIL SPRING RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER LH Installation
5. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

6. INSTALL REAR SHOCK ABSORBER CAP LH
7. INSTALL REAR SHOCK ABSORBER CAP RH
8. INSTALL REAR ABSORBER CAP (for Hatchback)
9. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation
10. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

11. INSPECT REAR AXLE HUB BEARING Component Tests and General Diagnostics
12. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY
13. ADJUST REAR DRUM BRAKE SHOE CLEARANCE Installation





14. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the parking brake cable with the bolt and a new clamp.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
15. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT: The installation procedure for the RH side is the same as that for the LH side.





16. INSTALL REAR NO. 4 BRAKE TUBE
(a) Install the brake tube onto the axle beam with the nut.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(b) Connect the flexible hose to the axle beam with a new clip.
(c) Using a union nut wrench, install the brake tube onto the flexible hose.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
NOTICE:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) Service Precautions.
- This torque value is effective when union nut wrench is parallel to a torque wrench.

17. INSTALL REAR NO. 3 BRAKE TUBE
HINT: The installation procedure for the RH side is the same as that for the LH side.

18. INSTALL SKID CONTROL SENSOR WIRE (w/ ABS) Installation
19. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
20. STABILIZE SUSPENSION
(a) Lower the vehicle from the jack.
(b) Bounce the vehicle up and down several times to stabilize the suspension.





21. FULLY TIGHTEN REAR AXLE BEAM
(a) Suspend the jack on the rear axle spring seat and adjust the length of the shock absorber to the reference value.
Length of shock absorber:
220 mm (8.7 in.)
(b) Fully tighten the 2 bolts.
Torque: 90 Nm (918 kgf-cm, 67 ft-lbf)
22. FULLY TIGHTEN REAR SHOCK ABSORBER LH Installation
23. FULLY TIGHTEN REAR SHOCK ABSORBER RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

24. INSTALL REAR SEATBACK ASSEMBLY (for Sedan Fixed Seat Type) Installation
25. INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Sedan Fixed Seat Type) Installation
26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
27. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
28. BLEED MASTER CYLINDER Service and Repair
29. BLEED BRAKE LINE Service and Repair
30. CHECK FLUID LEVEL IN RESERVOIR Service and Repair
31. CHECK FOR BRAKE FLUID LEAKAGE
32. INSPECT REAR WHEEL ALIGNMENT
Service and Repair
33. CHECK ABS SENSOR SIGNAL (w/ ABS)
Test Mode Procedure