Diesel Data: Automotive Repair

Installation








U340E AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY





(a) Coat 2 new apply gaskets with Toyota Genuine ATF WS or equivalent and install them into the transaxle case.





(b) Install the check ball body spring and check ball body.





(c) Align the groove of the manual valve with the pin of the manual valve lever.
(d) Provisionally install the valve body with the 13 bolts.
Bolt length:
Bolt A
32 mm (1.26 in.)
Bolt B
22 mm (0.87 in.)
Bolt C
55 mm (2.17 in.)
Bolt D
45 mm (1.77 in.)





(e) Provisionally install the detent spring and detent spring cover with the 2 bolts.
Bolt length:
Bolt A
14 mm (0.55 in.)
Bolt B
45 mm (1.77 in.)
(f) Check that the manual valve lever comes into contact with the center of the roller at the tip of the detente spring.
(g) Tighten the 15 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)





(h) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)
(i) Connect the 5 shift solenoid valve connectors.
2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY





(a) Coat a new oil strainer gasket with Toyota Genuine ATF WS or equivalent, and install it into the oil strainer.





(b) Install the oil strainer with the 3 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)
3. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY





(a) Install the 2 magnets onto the oil pan, as shown in the illustration.





(b) Install the oil pan and a new gasket with the 19 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
5. ADD AUTOMATIC TRANSAXLE FLUID Installation
6. INSPECT AUTOMATIC TRANSAXLE FLUID Procedures
7. CHECK AUTOMATIC TRANSAXLE FLUID LEAKAGE
8. INSTALL ENGINE UNDER COVER LH