Installation

C50 MANUAL TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: INSTALLATION

INSTALLATION





1. INSTALL MANUAL TRANSAXLE ASSEMBLY
(a) Align the input shaft with the clutch disc and install the manual transaxle onto the engine.
(b) Install the 7 bolts.
Torque: 33 Nm (336 kgf-cm, 24 ft-lbf)





2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Install the engine mounting bracket LH with the 4 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)





3. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator LH with the 5 bolts.
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
(b) Install the engine mounting bracket LH and engine insulator LH with the bolt and nut.
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)





4. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET
(a) Install the engine mounting control bracket with the 4 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)
5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation
6. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
7. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation
8. INSTALL FRONT AXLE ASSEMBLY LH Installation
9. INSTALL FRONT AXLE ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

10. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
11. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

12. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
13. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

14. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH Installation
15. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

16. INSTALL SPEED SENSOR FRONT LH (w/ ABS) Installation
17. INSTALL SPEED SENSOR FRONT RH (w/ ABS)
HINT: The installation procedure for the RH side is the same as that for the LH side.

18. INSTALL FRONT AXLE SHAFT LH NUT Installation
19. INSTALL FRONT AXLE SHAFT RH NUT
HINT: The installation procedure for the RH side is the same as that for the LH side.

20. INSTALL STARTER ASSEMBLY Installation
21. CONNECT CONNECTOR
(a) Connect the back-up light switch connector.





22. CONNECT WIRE HARNESS
(a) Connect the wire harness with the bolt.
Torque: 26 Nm (260 kgf-cm, 19 ft-lbf)





23. INSTALL CONTROL CABLE BRACKET
(a) Install the control cable bracket with the 2 bolts.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)





24. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Connect the 2 cable ends and install the 2 washers and the 2 clips.
(b) Install 2 new clips onto the control cable bracket.





25. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder and clutch pipe with the 4 bolts.
Torque: 12 Nm (120 kgf-cm, 8.7 ft-lbf) for bolt A
Torque: 12 Nm (122 kgf-cm, 8.9 ft-lbf) for bolt B





26. INSTALL BATTERY CARRIER
(a) Install the battery carrier with the 5 bolts.
Torque: 17 Nm (175 kgf-cm, 13 ft-lbf)
27. INSTALL BATTERY TRAY
28. INSTALL BATTERY
29. INSTALL BATTERY CLAMP SUB-ASSEMBLY





30. INSTALL AIR CLEANER BRACKET
(a) Install the air cleaner bracket with the 2 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
31. INSTALL AIR CLEANER ASSEMBLY Installation
32. INSTALL CYLINDER HEAD COVER NO.2 Installation
33. INSTALL COWL TOP PANEL OUTER (for Hatchback) Installation
34. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY NO.2 (for Hatchback) Installation
35. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for Hatchback) Installation
36. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) Installation
37. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback) Installation
38. INSTALL COWL TOP PANEL OUTER (for Sedan) Installation
39. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) Installation
40. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for Sedan) Installation
41. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan) Installation
42. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Installation
43. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Installation
44. INSTALL HOOD TO COWL TOP SEAL Installation
45. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
46. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
47. INSTALL HOOD SUB-ASSEMBLY
48. INSPECT HOOD SUB-ASSEMBLY Hood (for Hatchback)
49. ADJUST HOOD SUB-ASSEMBLY Hood (for Hatchback)
50. ADD TRANSAXLE OIL
51. INSPECT AND ADJUST TRANSAXLE OIL Testing and Inspection
52. INSTALL ENGINE UNDER COVER RH
53. INSTALL ENGINE UNDER COVER LH
54. INSTALL FRONT WHEELS
55. INSTALL STEERING SLIDE YOKE SUB-ASSEMBLY Installation
56. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
57. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
58. INSPECT ABS SPEED SENSOR SIGNAL (w/ ABS)
Test Mode Procedure
59. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Service and Repair
60. CHECK FOR EXHAUST GAS LEAKAGE
61. CHECK FOR TRANSAXLE OIL LEAKAGE