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Removal








C50 MANUAL TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal
3. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY Removal
4. REMOVE FRONT WHEELS
5. REMOVE ENGINE UNDER COVER LH
6. REMOVE ENGINE UNDER COVER RH
7. DRAIN TRANSAXLE OIL
(a) Remove the filler plug and the gasket.
(b) Remove the drain plug and the gasket, and then drain the manual transaxle oil.
(c) Install a new gasket and the drain plug.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
8. REMOVE HOOD SUB-ASSEMBLY
9. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
11. REMOVE HOOD TO COWL TOP SEAL Removal
12. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback) Removal
13. REMOVE COWL TOP VENTILATOR LOUVER LH (for Hatchback) Removal
14. REMOVE WINDSHIELD WIPER MOTOR AND LINK (for Hatchback) Removal
15. REMOVE COWL TO REGISTER DUCT SUB-ASSEMBLY NO.2 (for Hatchback) Removal
16. REMOVE COWL TOP PANEL OUTER (for Hatchback) Removal
17. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Removal
18. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Removal
19. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan) Removal
20. REMOVE WINDSHIELD WIPER MOTOR AND LINK (for Sedan) Removal
21. REMOVE FRONT AIR SHUTTER SEAL (for Sedan) Removal
22. REMOVE COWL TOP PANEL OUTER (for Sedan) Removal
23. REMOVE CYLINDER HEAD COVER NO.2 Removal
24. REMOVE AIR CLEANER ASSEMBLY Removal





25. REMOVE AIR CLEANER BRACKET
(a) Remove the 2 bolts and the air cleaner bracket.
26. REMOVE BATTERY CLAMP SUB-ASSEMBLY
27. REMOVE BATTERY
28. REMOVE BATTERY TRAY





29. REMOVE BATTERY CARRIER
(a) Remove the 5 bolts and the battery carrier.





30. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Remove the 4 bolts, then separate the clutch release cylinder.
HINT: Suspend the clutch release cylinder with a piece of rope so as not to overload the clutch pipe.





31. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Remove the 2 clips and the 2 washers, and disconnect the 2 cables from the transaxle.
(b) Remove the 2 clips and disconnect the 2 cables from the control cable bracket.





32. REMOVE CONTROL CABLE BRACKET
(a) Remove the 2 bolts and the control cable bracket.





33. DISCONNECT WIRE HARNESS
(a) Remove the bolt, then disconnect the wire harness.
34. DISCONNECT CONNECTOR
(a) Disconnect the back-up light switch connector.
35. REMOVE STARTER ASSEMBLY Removal
36. REMOVE FRONT AXLE SHAFT LH NUT Removal
37. REMOVE FRONT AXLE SHAFT RH NUT
HINT: The removal procedure for the RH side is the same as that for the LH side.

38. SEPARATE SPEED SENSOR FRONT LH (w/ ABS) Removal
39. SEPARATE SPEED SENSOR FRONT RH (w/ ABS)
HINT: The separation procedure for the RH side is the same as that for the LH side.

40. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH Removal
41. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 RH
HINT: The separation procedure for the RH side is the same as that for the LH side.

42. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal
43. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT: The separation procedure for the RH side is the same as that for the LH side.

44. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal
45. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT: The separation procedure for the RH side is the same as that for the LH side.

46. SEPARATE FRONT AXLE ASSEMBLY LH Removal
47. SEPARATE FRONT AXLE ASSEMBLY RH
HINT: The separation procedure for the RH side is the same as that for the LH side.

48. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal
49. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal





50. SUSPEND ENGINE ASSEMBLY
(a) Install the 2 hangers in the correct direction.
(b) Attach the engine chain hoist to the hangers.
CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.

Parts No.:
Engine Hanger: 12281-21010
Bolt:
91642-81025
Torque: 40 Nm (408 kgf-cm, 29 ft-lbf)
51. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal





52. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET
(a) Remove the 4 bolts and the engine mounting control bracket.
53. SUPPORT MANUAL TRANSAXLE ASSEMBLY





54. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Remove the bolt and nut, then separate the engine mounting insulator LH.
(b) Remove the 5 bolts and the engine mounting insulator LH.





55. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Remove the 4 bolts and the engine mounting bracket LH.





56. REMOVE MANUAL TRANSAXLE ASSEMBLY
(a) Remove the 7 bolts and the manual transaxle.
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