Installation
HEATING / AIR CONDITIONING: BLOWER UNIT: INSTALLATION
1. INSTALL BLOWER ASSEMBLY (w/o PTC Heater)
(a) Install the blower assembly with the 3 screws.
2. INSTALL BLOWER ASSEMBLY (w/ PTC Heater)
(a) Install the blower assembly with the 3 screws.
(b) Engage the quick heater connector and install the screw.
(c) Engage each clamp.
3. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY Installation
4. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT Installation
5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY Installation
6. INSTALL AIR CONDITIONING UNIT Installation
7. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation
8. INSTALL THEFT WARNING ECU ASSEMBLY Installation
9. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE Installation
10. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation
11. INSTALL CENTER INSTRUMENT PANEL REGISTER CONNECTOR ASSEMBLY Installation
12. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct) Installation
13. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct) Installation
14. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct) Installation
15. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
16. INSTALL POWER STEERING ECU ASSEMBLY Installation
17. INSTALL STEERING POST ASSEMBLY Installation
18. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
19. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD) Installation
20. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) Installation
21. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
22. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY Installation
23. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT Installation
24. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
25. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System) Installation
26. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
27. INSTALL RADIO WIRE SUB-ASSEMBLY Installation
28. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
29. INSTALL UPPER STEERING COLUMN COVER Installation
30. INSTALL LOWER STEERING COLUMN COVER Installation
31. CONNECT SHIFT LEVER ASSEMBLY (for Manual Transaxle) Installation
32. CONNECT SHIFT LEVER ASSEMBLY (for Automatic Transaxle) Installation
33. INSTALL COWL SIDE TRIM BOARD LH Installation
34. INSTALL FRONT DOOR SCUFF PLATE LH Installation
35. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover) Installation
36. INSTALL COWL SIDE TRIM BOARD RH Installation
37. INSTALL FRONT DOOR SCUFF PLATE RH Installation
38. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
39. INSTALL NO. 1 SWITCH HOLE BASE Installation
40. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle) Installation
41. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle) Installation
42. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation
43. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation
44. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 2WD) Installation
45. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 4WD) Installation
46. INSTALL CONSOLE BOX CARPET
47. INSTALL NO. 2 SWITCH HOLE BASE Installation
48. INSTALL FRONT UPPER CONSOLE BOX Installation
49. INSTALL AIR CONDITIONING PANEL ASSEMBLY Installation
50. INSTALL NAVIGATION ANTENNA CORD SUB-ASSEMBLY (w/ Navigation System) Installation
51. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Installation
52. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Installation
53. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
54. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
55. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation
56. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
57. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation
58. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation
59. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
60. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation
61. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
62. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation
63. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation
64. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
65. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag) Installation
66. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation
67. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
68. INSTALL COMBINATION METER ASSEMBLY Installation
69. INSTALL METER HOOD SUB-ASSEMBLY Installation
70. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
71. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
72. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
73. ADJUST SPIRAL CABLE Installation
74. INSTALL STEERING WHEEL ASSEMBLY Installation
75. INSTALL STEERING PAD Installation
76. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
77. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
78. INSPECT STEERING WHEEL CENTER POINT
79. INSTALL HEATER OUTLET WATER HOSE Installation
80. INSTALL HEATER INLET WATER HOSE Installation
81. INSTALL LIQUID PIPE SUB-ASSEMBLY Installation
82. INSTALL SUCTION PIPE SUB-ASSEMBLY Installation
83. CHARGE WITH REFRIGERANT Service and Repair
84. ADD ENGINE COOLANT (for 2AZ-FE) Service and Repair
85. ADD ENGINE COOLANT (for 2ZR-FE) Service and Repair
86. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
87. INSPECT FOR COOLANT LEAK (for 2AZ-FE) Testing and Inspection
88. INSPECT FOR COOLANT LEAK (for 2ZR-FE) Testing and Inspection
89. INSPECT STEERING PAD Installation
90. INSPECT SRS WARNING LIGHT
Diagnosis System
91. WARM UP ENGINE Service and Repair
92. INSPECT FOR REFRIGERANT LEAK Service and Repair