Installation
HEATING / AIR CONDITIONING: BLOWER UNIT: INSTALLATION
1. INSTALL BLOWER ASSEMBLY (w/o PTC Heater)
(a) Install the blower assembly with the 3 screws.
2. INSTALL BLOWER ASSEMBLY (w/ PTC Heater)
(a) Install the blower assembly with the 3 screws.
(b) Engage the quick heater connector and install the screw.
(c) Engage each clamp.
3. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY Installation
4. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT Installation
5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY Installation
6. INSTALL AIR CONDITIONING UNIT Installation
7. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation
8. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE Installation
9. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation
10. INSTALL CENTER INSTRUMENT PANEL REGISTER CONNECTOR ASSEMBLY Installation
11. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct) Installation
12. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct) Installation
13. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct) Installation
14. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
15. INSTALL POWER STEERING ECU ASSEMBLY Installation
16. INSTALL STEERING POST ASSEMBLY Installation
17. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
18. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD) Installation
19. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) Installation
20. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
21. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY Installation
22. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT Installation
23. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
24. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System) Installation
25. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
26. INSTALL RADIO WIRE SUB-ASSEMBLY Installation
27. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
28. INSTALL UPPER STEERING COLUMN COVER Installation
29. INSTALL LOWER STEERING COLUMN COVER Installation
30. CONNECT SHIFT LEVER ASSEMBLY (for Manual Transaxle) Installation
31. CONNECT SHIFT LEVER ASSEMBLY (for Automatic Transaxle) Installation
32. INSTALL COWL SIDE TRIM BOARD LH Installation
33. INSTALL FRONT DOOR SCUFF PLATE LH Installation
34. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover) Installation
35. INSTALL COWL SIDE TRIM BOARD RH Installation
36. INSTALL FRONT DOOR SCUFF PLATE RH Installation
37. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
38. INSTALL NO. 1 SWITCH HOLE BASE Installation
39. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle) Installation
40. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle) Installation
41. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation
42. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation
43. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 2WD) Installation
44. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 4WD) Installation
45. INSTALL CONSOLE BOX CARPET
46. INSTALL NO. 2 SWITCH HOLE BASE Installation
47. INSTALL FRONT UPPER CONSOLE BOX Installation
48. INSTALL AIR CONDITIONING PANEL ASSEMBLY Installation
49. INSTALL NAVIGATION ANTENNA CORD SUB-ASSEMBLY (w/ Navigation Antenna) Installation
50. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET Installation
51. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
52. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
53. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation
54. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
55. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation
56. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation
57. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
58. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation
59. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
60. INSTALL FRONT PILLAR GARNISH LH Installation
61. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
62. INSTALL FRONT PILLAR GARNISH RH Installation
63. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
64. INSTALL COMBINATION METER ASSEMBLY Installation
65. INSTALL METER HOOD SUB-ASSEMBLY Installation
66. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
67. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
68. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
69. ADJUST SPIRAL CABLE Installation
70. INSTALL STEERING WHEEL ASSEMBLY
Installation
71. INSTALL HEATER OUTLET WATER HOSE Installation
72. INSTALL HEATER INLET WATER HOSE Installation
73. INSTALL LIQUID PIPE SUB-ASSEMBLY Installation
74. INSTALL SUCTION PIPE SUB-ASSEMBLY Installation
75. CHARGE WITH REFRIGERANT Service and Repair
76. ADD ENGINE COOLANT (for 2AZ-FE) Service and Repair
77. ADD ENGINE COOLANT (for 2ZR-FE) Service and Repair
78. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
79. INSPECT FOR COOLANT LEAK (for 2AZ-FE) Testing and Inspection
80. INSPECT FOR COOLANT LEAK (for 2ZR-FE) Testing and Inspection
81. INSPECT STEERING PAD Installation
82. INSPECT SRS WARNING LIGHT
Diagnosis System
83. WARM UP ENGINE Service and Repair
84. INSPECT FOR REFRIGERANT LEAK Service and Repair