Removal

HEATING / AIR CONDITIONING: PTC HEATER ASSEMBLY: REMOVAL

1. PRECAUTION

Lower Instrument Panel

2. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system Service Precautions.

4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

5. DISCONNECT SUCTION PIPE SUB-ASSEMBLY Removal

6. DISCONNECT LIQUID PIPE SUB-ASSEMBLY Removal

7. DISCONNECT HEATER OUTLET WATER HOSE Removal

8. DISCONNECT HEATER INLET WATER HOSE Removal

9. REMOVE STEERING WHEEL ASSEMBLY

Removal

10. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal

11. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal

12. REMOVE METER HOOD SUB-ASSEMBLY Removal

13. REMOVE COMBINATION METER ASSEMBLY Removal

14. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Removal

15. REMOVE FRONT PILLAR GARNISH LH Removal

16. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Removal

17. REMOVE FRONT PILLAR GARNISH RH Removal

18. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Removal

19. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Removal

20. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Removal

21. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Removal

22. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Removal

23. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY Removal

24. REMOVE NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Removal

25. DISCONNECT INSTRUMENT PANEL WIRE ASSEMBLY Removal

26. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY Removal

27. REMOVE RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Removal

28. REMOVE NAVIGATION ANTENNA CORD SUB-ASSEMBLY (w/ Navigation Antenna) Removal

29. REMOVE AIR CONDITIONING PANEL ASSEMBLY Removal

30. REMOVE FRONT UPPER CONSOLE BOX Removal

31. REMOVE NO. 2 SWITCH HOLE BASE Removal

32. REMOVE CONSOLE BOX CARPET

33. REMOVE FRONT CONSOLE BOX ASSEMBLY (for 2WD) Removal

34. REMOVE FRONT CONSOLE BOX ASSEMBLY (for 4WD) Removal

35. REMOVE FRONT NO. 1 CONSOLE BOX INSERT Removal

36. REMOVE FRONT NO. 2 CONSOLE BOX INSERT Removal

37. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle) Removal

38. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle) Removal

39. REMOVE NO. 1 SWITCH HOLE BASE Removal

40. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Removal

41. REMOVE FRONT DOOR SCUFF PLATE LH Removal

42. REMOVE COWL SIDE TRIM BOARD LH Removal

43. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover) Removal

44. REMOVE FRONT DOOR SCUFF PLATE RH Removal

45. REMOVE COWL SIDE TRIM BOARD RH Removal

46. DISCONNECT SHIFT LEVER ASSEMBLY (for Manual Transaxle) Removal

47. DISCONNECT SHIFT LEVER ASSEMBLY (for Automatic Transaxle) Removal

48. REMOVE LOWER STEERING COLUMN COVER Removal

49. REMOVE UPPER STEERING COLUMN COVER Removal

50. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Removal

51. REMOVE RADIO WIRE SUB-ASSEMBLY Removal

52. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY Removal

53. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal

54. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD) Removal

55. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) Removal

56. REMOVE INSTRUMENT PANEL SUB REINFORCEMENT Removal

57. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY Removal

58. REMOVE TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System) Removal

59. REMOVE STOP LIGHT SWITCH ASSEMBLY Removal

60. REMOVE STEERING POST ASSEMBLY Removal

61. REMOVE POWER STEERING ECU ASSEMBLY Removal

62. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY Removal

63. REMOVE REAR NO. 3 AIR DUCT (w/ Rear Air Duct) Removal

64. REMOVE REAR NO. 2 AIR DUCT (w/ Rear Air Duct) Removal

65. REMOVE REAR NO. 1 AIR DUCT (w/ Rear Air Duct) Removal

66. REMOVE CENTER INSTRUMENT PANEL REGISTER CONNECTOR ASSEMBLY Removal

67. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY Removal

68. REMOVE CENTER INSTRUMENT PANEL TO COWL BRACE Removal

69. REMOVE INSTRUMENT PANEL BRACE SUB-ASSEMBLY Removal

70. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY Removal

71. REMOVE AIR CONDITIONING UNIT Removal

72. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY Removal

73. REMOVE BLOWER ASSEMBLY Removal

74. REMOVE QUICK HEATER ASSEMBLY

(a) Disengage each clamp.





(b) Remove the 2 screws.

(c) Remove the quick heater assembly as shown in the illustration.