Diesel Data: Automotive Repair

Removal





2AZ-FE INTAKE / EXHAUST: INTAKE MANIFOLD: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

Service Precautions

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. REMOVE FRONT WIPER ARM HEAD CAP Removal

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

6. REMOVE HOOD TO COWL TOP SEAL Removal

7. REMOVE COWL TOP VENTILATOR LOUVER RH Removal

8. REMOVE COWL TOP VENTILATOR LOUVER LH Removal

9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

10. REMOVE OUTER COWL TOP PANEL Removal

11. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Removal

12. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal

13. DRAIN ENGINE COOLANT Service and Repair

14. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Removal

15. REMOVE THROTTLE BODY ASSEMBLY Removal

16. DISCONNECT FUEL MAIN TUBE Removal

17. DISCONNECT NO. 2 VENTILATION HOSE Removal

18. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

19. REMOVE INTAKE MANIFOLD

(a) Disconnect the union to connector tube hose from the No. 2 hose to hose tube.





(b) Disconnect the camshaft timing oil control valve connector.

(c) Remove the wire harness clamp.

(d) Remove the union to connector tube hose from the vacuum hose clamp.

(e) Remove the 5 bolts, 2 nuts and intake manifold.

(f) Remove the gasket from the intake manifold.