Installation

STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION

1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly.

(b) Install the bolt.

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

2. INSTALL STEERING POST ASSEMBLY

(a) Check that the 2 bushings are securely installed to the steering column assembly.

HINT
If the bushings are missing or damaged, replace the steering column assembly with a new one.

(b) Install the steering post assembly with the bolt and 2 nuts.

Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

NOTICE:
* Do not damage the 2 bushings.
* Do not line-up the bolt hole by prying on the collar or bushings. Only install the bolt in straight, without applying any force to the bushings.

(c) Connect the connectors and engage the wire harness clamps to the steering post assembly.

(d) Engage the wire harness clamp to the power steering ECU assembly.

(e) Connect the connector to the power steering ECU assembly.

(f) Connect the connector to the power steering ECU assembly.

HINT
Return the lock lever to the original position, engage the claw, and push in the lock of the lock lever, as shown in the illustration.

3. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD

4. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD)

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

(b) Install the bolt.

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the power steering link assembly.

(b) Install the bolt.

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

6. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation

7. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY

(a) Engage the 2 claws and install the No. 2 air duct sub-assembly.

8. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT

(a) Install the instrument panel sub reinforcement with the 2 bolts.

9. INSTALL COLUMN HOLE COVER SILENCER SHEET

(a) Install the column hole cover silencer sheet with the 2 clips.

(b) Install the floor carpet.

10. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

(a) Connect the connector to the transponder key amplifier.

(b) Align the transponder key amplifier with the steering column upper bracket. Tilt the amplifier slightly and slide it into position.

(c) Push the transponder key amplifier, and engage the 2 claws to install the transponder key amplifier to the steering column upper bracket.

11. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

(a) Using pliers, engage the claw. Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly.

(b) Install the connectors to the turn signal switch assembly with spiral cable sub-assembly.

12. INSTALL UPPER STEERING COLUMN COVER

(a) Engage the claw and the 2 pins and install the upper steering column cover.

13. INSTALL LOWER STEERING COLUMN COVER

NOTICE:
If the lower steering column cover is installed in the incorrect order, it will not be possible to assemble the lower steering column cover.

(a) Engage the 2 claws to install the lower steering column cover.

(b) Engage the 4 claws.

HINT
Press the area around the claw to engage it.

14. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

15. INSTALL NO. 1 SWITCH HOLE BASE Installation

16. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle) Installation

17. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle) Installation

18. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation

19. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation

20. INSTALL FRONT CONSOLE BOX ASSEMBLY

HINT
Refer to the instructions for Installation of the front console box Installation.

21. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

HINT
Refer to the instructions for Installation of the upper instrument panel Installation.

22. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD

23. ADJUST SPIRAL CABLE Installation

24. INSTALL STEERING WHEEL ASSEMBLY Installation

25. INSPECT STEERING WHEEL CENTER POINT

26. INSTALL STEERING PAD

HINT
Refer to the instructions for Installation of the steering pad Installation.

27. CALIBRATE TORQUE SENSOR ZERO POINT

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