Diesel Data: Automotive Repair

Installation





FRONT SUSPENSION: FRONT STABILIZER BAR (for 2WD): INSTALLATION

1. INSTALL NO. 1 FRONT STABILIZER BAR BUSHING (for LH Side)

(a) Install the No. 1 front stabilizer bar bushing to the front stabilizer bar as shown in the illustration.





NOTICE:
* Install the No. 1 front stabilizer bar bushing so that the cutout faces the rear of the vehicle.
* Make sure that the amount of deviation of the front stabilizer bar in the horizontal direction is within +/- 5 mm (0.197 in.).

2. INSTALL NO. 1 FRONT STABILIZER BAR BUSHING (for RH Side)

HINT
Perform the same procedure as the LH side.

3. INSTALL FRONT STABILIZER BAR

(a) Install the front stabilizer bar and 2 No. 1 front stabilizer brackets to the front suspension crossmember sub-assembly with the 4 bolts.





Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)

4. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation

5. CONNECT FRONT LOWER SUSPENSION ARM LH Installation

6. CONNECT FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

7. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

(a) Install the front stabilizer link assembly LH to the front shock absorber with coil spring with the nut.





Torque : 74 Nm (755 kgf-cm, 55 ft-lbf)

HINT
If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.

(b) Install the front stabilizer link assembly LH to the front stabilizer bar with the nut.





Torque : 74 Nm (755 kgf-cm, 55 ft-lbf)

HINT
If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.

8. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

9. CONNECT TIE ROD END SUB-ASSEMBLY LH Installation

10. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

11. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation

12. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

13. INSTALL ENGINE UNDER COVER RH

14. INSTALL ENGINE UNDER COVER LH

15. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

16. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

17. INSTALL FRONT WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

18. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT
Inspect and adjust front wheel alignment Front Wheel Alignment