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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension System (Rear) - Service Information >> Rear Lower Arm >> Installation [10/2022 - ] >> Procedure

Installation [10/2022 - ]: Procedure

  1. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. for Gasoline Model 2WD:
      1. Using a transmission jack and attachment, support the rear suspension member sub-assembly.
        GTY860653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Attachment
        *b Transmission Jack
    2. for Gasoline Model AWD:
      1. Using a transmission jack and a wooden block, support the rear differential carrier assembly.
        GTY877563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Wooden Block
        *b Transmission Jack
    3. for HV Model:
      1. Using a transmission jack and wooden block, support the rear suspension member sub-assembly.
        GTY872127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Wooden Block
        *b Transmission Jack
    4. Remove the bolt, nut and rear lower suspension member stopper.
      GTY917492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a transmission jack and a wooden block, support the rear axle carrier sub-assembly.
      GTY899611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
      *b Jack
      *c Spacer
      Front of the Vehicle
    6. Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly with the spacer and nut (A).
      NOTE:

      Be sure to install the rear No. 1 suspension arm assembly with the spacer facing in the correct direction as shown in the illustration.

    7. Temporarily install the rear No. 1 suspension arm assembly to the rear suspension member sub-assembly with the bolt (B) and nut.
      NOTE:
      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
      • Insert the bolt with the threaded end facing the rear of the vehicle.
    8. Install the rear lower suspension member stopper with the bolt and nut.

      Bolt 

      Torque: 158 N.m (1611 kgf/cm, 117 ft.lbf) 

      Nut 

      Torque: 32 N.m (326 kgf/cm, 24 ft.lbf) 

      GTY917492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Install the No. 2 parking brake wire assembly to the rear lower suspension member stopper with the nut.
      GTY917452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

  2. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY 
    1. Temporarily install the rear No. 2 suspension arm assembly to the rear suspension member sub-assembly with the rear No. 2 suspension camber adjust cam, rear suspension toe adjust cam sub-assembly and the nut.
      NOTE:
      • Insert the rear suspension toe adjust cam sub-assembly from the rear of the vehicle.
      • When tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating.
      GTY917487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL REAR LOWER COIL SPRING INSULATOR 

    See step  3

  4. INSTALL REAR COIL SPRING 

    See step  4

  5. CONNECT REAR STABILIZER LINK ASSEMBLY 

    See step  7

  6. STABILIZE SUSPENSION 

    See step  3

  7. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Using a ball joint lock nut wrench, fully tighten the rear No. 1 suspension arm assembly with the bolt (B).

      Specified tightening torque 

      Torque: 125 N.m (1275 kgf/cm, 92 ft.lbf) 

      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [12/2019 - 11/2023] , or refer to PRECAUTION [11/2023 - ]

      • When using a ball joint lock nut wrench (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 400 mm (1.31 ft.)):

        91 N.m (928 kgf/cm, 67 ft.lbf)

      GTY907407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length
    2. Fully tighten the rear No. 1 suspension arm assembly with the nut (A).

      Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf) 

  8. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY 
    1. Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt.

      Torque: 100 N.m (1020 kgf/cm, 74 ft.lbf) 

      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      GTY945189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR SUSPENSION ARM COVER 
    1. Engage the 2 guides to install the rear suspension arm cover.
    2. Install the rear suspension arm cover to the rear No. 2 suspension arm assembly with the 2 bolts.

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  10. INSTALL TAIL EXHAUST PIPE ASSEMBLY (for RH Side) 

    for A25A-FXS: Refer to INSTALLATION [10/2022 - ]

    for T24A-FTS: Refer to INSTALLATION [10/2022 - ]

  11. INSTALL REAR WHEEL 

    Refer to PROCEDURE - Step 1

  12. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY 
    1. Lower the vehicle to the ground.
    2. Bounce the vehicle up and down at the corners to stabilize the rear suspension.
    3. Align the matchmarks on the rear No. 2 suspension camber adjust cam, rear suspension toe adjust cam sub-assembly and rear suspension member sub-assembly.
      GTY849381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    4. Fully tighten the nut.

      Torque: 100 N.m (1020 kgf/cm, 74 ft.lbf) 

      NOTE:
      • Hold the rear suspension toe adjust cam sub-assembly while rotating the nut.
      • Make sure that the vehicle is unloaded when fully tightening the nut.
  13. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [10/2022 - 11/2023] , or refer to ADJUSTMENT [11/2023 - 11/2024] , or refer to ADJUSTMENT [11/2024 - ]

  14. INSPECT FOR EXHAUST GAS LEAK (for RH Side) 

    for A25A-FXS: Refer to PROCEDURE - Step 6

    for T24A-FTS: Refer to PROCEDURE - Step 3

  15. PERFORM INITIALIZATION 
    Parking Assist Monitor System Refer to CALIBRATION [10/2022 - ]
    Panoramic View Monitor System Refer to CALIBRATION [10/2022 - 11/2023] , or refer to CALIBRATION [11/2023 - ]
    Lighting System (EXT) (w/ AFS) Refer to INITIALIZATION [12/2019 - 11/2023] , or refer to INITIALIZATION [11/2023 - ]