Reassembly [12/2019 - 09/2020]: Procedure

1. Using an air riveter or hand riveter with a nose piece, install the front door lower outside moulding with 5 new rivets.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

   NOTE:

   • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     *a	Riveter
     *b	Mandrel
     *c	Incorrect

   • Confirm that the rivets are seated properly against the moulding.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     *a	Riveter
     *b	Incorrect

   • Do not tilt the riveter when installing the rivet to the moulding.
   • Do not leave any space between the rivet head and moulding.
   • Do not leave any space between the moulding. Firmly hold the 2 items together while installing the rivet.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     *a	Riveter
     *b	Incorrect

HINT: 

When installing the front door upper outside moulding pad, heat the front door outside moulding sub-assembly using a heat light.

Heating Temperature

WARNING:

• Do not touch the heat light and heated parts, touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Clean the front door outside moulding sub-assembly.
   1. Using a heat light, heat the front door outside moulding sub-assembly surface.
   2. Remove any remaining double-sided tape from the front door outside moulding sub-assembly.
   3. Wipe off any tape adhesive residue with cleaner.
2. Using a brush or felt, apply primer or equivalent to the front door upper outside moulding pad installation area.
   NOTE:

   • Use a clean brush or felt.
   • Do not touch the front door outside moulding sub-assembly until the primer has dried.
3. Install a new front door upper outside moulding pad.
   1. Using a heat light, heat the front door outside moulding sub-assembly surface.
   2. Remove the release paper from the front door upper outside moulding pad.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. Install the front door upper outside moulding pad as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a

      Line

      -

      -

      Standard Measurement

      Area	Measurement	Area	Measurement
      A	3 mm (0.118 in.)	B	10 mm (0.394 in.)

      HINT: 

      Press the front door upper outside moulding pad firmly to install it.

1. Engage the 9 clips to install the No. 2 front door weatherstrip.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002