Installation [12/2019 - ]: Procedure
- INSTALL BACK DOOR STAY STOPPER
HINT:
Perform this procedure only when replacement of the back door stay stopper is necessary.
- Engage the 2 claws to install the back door stay stopper.
- INSTALL BACK DOOR DAMPER STAY LOWER BRACKET
- Install the 2 bushes.
- Install the back door damper stay lower bracket with the 2 bolts.
Torque: 38 N.m (387 kgf/cm, 28 ft.lbf)
- INSTALL BACK DOOR DAMPER STAY UPPER BRACKET
- Clean the 2 bolt holes of the vehicle body.
- Apply adhesive to the threads of the 2 bolts.
Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
- Install the back door damper stay upper bracket with the 2 bolts.
Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf)
- INSTALL POWER BACK DOOR UNIT SET ASSEMBLY NOTE:
Do not apply any horizontal load to the power back door unit set assembly in order to prevent it from deforming.
- Engage the 2 ball joints to install the power back door unit set assembly.NOTE:
Install the power back door unit set assembly while supporting the back door by hand.
- Check that the power back door unit set assembly is engaged to the ball joints and that it cannot be pulled out.
- Engage the grommet.
- Connect the connector.
- Engage the 2 ball joints to install the power back door unit set assembly.
- INSTALL BACK DOOR TRIM PANEL ASSEMBLY
See step 35
- INSTALL BACK DOOR SERVICE HOLE COVER LH
See step 36
- INSTALL BACK DOOR SERVICE HOLE COVER RH
HINT:
Use the same procedure as for the LH side.
- INITIALIZE POWER BACK DOOR SYSTEM
Refer to INITIALIZATION [12/2019 - 11/2023] , or refer to INITIALIZATION [11/2023 - ]
- ADJUST BACK DOOR
HINT:
When the back door upper stopper cushion or back door damper stay lower bracket is removed, it is necessary to perform back door position adjustment.
Refer to ADJUSTMENT [12/2019 - ]
